CVT-192
CVT FLUID COOLER SYSTEM
INSTALLATION
Note the following, and install in the reverse order of removal.
After completing installation, check for engine coolant leakage, engine coolant level, and the positions of
CVT. Refer to CO-34, "
Inspection" and CVT-179, "Checking of CVT Position" .
CAUTION:
Install hose clamp with tabs aligned with markings of CVT fluid cooler valve assembly and each
hose.
Do not reuse CVT fluid cooler inlet tube assembly and CVT fluid cooler outlet tube assembly.
Apply LLC around O-ring when installing CVT fluid cooler inlet tube and CVT fluid cooler outlet
tube assembly to CVT fluid cooler valve assembly.
COMPONENT INSPECTION
1. Make sure that CVT fluid cooler valve is fully opened at room
temperature.
2. Put CVT fluid cooler valve into a water-filled container, and then
heat it up to 82°C (180°F) or more for 10 minutes or more.
3. Make sure that CVT fluid cooler valve is fully closed.Standard
Dimension A from CVT fluid cooler valve port end
to tip of valve shaft
(At room temperature):
Approx 72.0 mm (2.835 in) or more
SCIA7399E
SCIA2710E
Standard
Dimension A from CVT fluid cooler valve port end
to tip of valve shaft
[When heating to 82°C (180°F) or more for 10 min-
utes or more]:
Approx 66.5 mm (2.618 in) or less
SCIA7399E
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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SECTION DI
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DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
COMBINATION METERS ........................................... 4
System Description .................................................. 4
UNIFIED METER CONTROL UNIT ...................... 4
UNIFIED METER AND A/C AMP. ......................... 4
FAIL-SAFE ............................................................ 5
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 6
POWER SUPPLY AND GROUND CIRCUIT ........ 6
SPEEDOMETER ................................................... 7
TACHOMETER ..................................................... 7
LOW WATER TEMPERATURE INDICATOR
LAMP, HIGH WATER TEMPERATURE WARN-
ING LAMP ............................................................. 7
FUEL GAUGE ....................................................... 7
Component Parts and Harness Connector Location ..... 7
Arrangement of Combination Meter ......................... 8
Internal Circuit .......................................................... 9
Wiring Diagram — METER — ................................ 10
Terminals and Reference Value for Combination
Meter ...................................................................... 12
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 13
Self-Diagnosis Mode of Combination Meter ........... 13
SELF-DIAGNOSIS MODE FUNCTION ............... 13
OPERATION PROCEDURE ............................... 13
CONSULT-II Function ............................................ 14
Trouble Diagnosis .................................................. 14
HOW TO PROCEED WITH TROUBLE DIAGNO-
SIS ...................................................................... 14
PRELIMINARY CHECK ...................................... 15
SYMPTOM CHART 1 .......................................... 17
SYMPTOM CHART 2 .......................................... 17
Power Supply and Ground Circuit Inspection ........ 18
Vehicle Speed Signal Inspection ............................ 20
Engine Speed Signal Inspection ............................ 21
Engine Coolant Temperature Signal Inspection ..... 21Fuel Level Sensor Signal Inspection ...................... 22
Fuel Gauge Does Not Move to FULL position ........ 23
Electrical Components Inspection .......................... 24
CHECK FUEL LEVEL SENSOR UNIT ................ 24
Removal and Installation of Combination Meter ..... 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
Disassembly and Assembly of Combination Meter ... 25
DISASSEMBLY ................................................... 26
ASSEMBLY ......................................................... 26
UNIFIED METER AND A/C AMP .............................. 27
System Description ................................................. 27
INPUT/OUTPUT SIGNALS ................................. 27
Schematic ............................................................... 28
CONSULT-II Function (METER A/C AMP) ............. 29
CONSULT-II BASIC OPERATION ....................... 29
SELF-DIAGNOSTIC RESULTS ........................... 29
DATA MONITOR ................................................. 30
DTC [U1000] CAN Communication Circuit ............. 32
DTC [B2202] Meter Communication Circuit ........... 32
DTC [B2205] Vehicle Speed Circuit ........................ 34
Removal and Installation of Unified Meter and A/C
Amp. ....................................................................... 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 34
WARNING LAMPS .................................................... 35
System Description ................................................. 35
OIL PRESSURE WARNING LAMP ..................... 35
Schematic ............................................................... 36
Wiring Diagram — WARN — .................................. 37
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 45
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 46
Electrical Component Inspection ............................ 47
OIL PRESSURE SWITCH ................................... 47
A/T INDICATOR ........................................................ 48
Wiring Diagram — AT/IND — ................................. 48
A/T Indicator Is Malfunction .................................... 50
CVT INDICATOR ....................................................... 52
COMBINATION METERS
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SYMPTOM CHART 1
SYMPTOM CHART 2
Symptom Check item
Indication is inaccurate for the speedometer and odo/trip meter. Refer to DI-20, "
Vehicle Speed Signal Inspection" .
Tachometer indication is inaccurate. Refer to DI-21, "
Engine Speed Signal Inspection" .
Water temperature gauge indication is inaccurate. Refer to DI-21, "
Engine Coolant Temperature Signal Inspection" .
Fuel gauge indication is inaccurate.
Refer to DI-22, "
Fuel Level Sensor Signal Inspection" .
Low-fuel warning lamp indication is inaccurate.
A/T indicator does not illuminate. Refer to DI-48, "
A/T INDICATOR" .
CVT indicator does not illuminate Refer to DI-52, "
CVT INDICATOR"
Illumination control does not operate. Replace combination meter.
Displayed item [Code] Inspection contents Check item
CAN COMM CIRC [U1000] Inspect the CAN communication.Refer to DI-32, "
DTC [U1000] CAN Communication Circuit" .
CAUTION:
Even when there is no malfunction on CAN communica-
tion system, malfunction may be misinterpreted when bat-
tery has low voltage (when maintaining 7-8V for about 2
seconds) or 10A fuse [No. 19, located in the fuse block (J/
B)] is disconnected.
METER COMM CIRC [B2202]Inspect the communication line
between the combination meter
and the unified meter and A/C
amp.Refer to DI-32, "
DTC [B2202] Meter Communication Circuit" .
VEHICLE SPEED CIRC [B2205]Inspect the vehicle speed input
signal.Refer to DI-34, "
DTC [B2205] Vehicle Speed Circuit" .
CAUTION:
Even when there is no malfunction on speed signal sys-
tem, malfunction may be misinterpreted when battery has
low voltage (when maintaining 7-8V for about 2 seconds).
COMBINATION METERS
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Engine Speed Signal Inspection BKS001S9
1. CHECK UNIFIED METER AND A/C AMP. OUTPUT SIGNAL
1. Start an engine and select “METER A/C AMP” on CONSULT-II.
2. Using “TACHO METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” with tachometer pointer of combina-
tion meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Select “ENGINE” on CONSULT-II.
2. Using “ENG SPEED” on “DATA MONITOR”, print out the CON-
SULT-II screen when the engine is idling.
3. Select “METER A/C AMP” on CONSULT-II.
4. Using “TACHO METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” of the idling speed with that of the
“ENG SPEED”.
OK or NG
OK >> Perform ECM self-diagnosis. Refer to EC-425, "CON-
SULT-II Function (ENGINE)" . Check applicable parts,
and repair or replace corresponding parts.
NG >> Replace unified meter and A/C amp. Refer to DI-34,
"Removal and Installation of Unified Meter and A/C Amp." .
Engine Coolant Temperature Signal InspectionBKS001SA
1. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Start engine and select “METER A/C AMP” on CONSULT-II.
2. Using “W TEMP METER” on “DATA MONITOR”, compare the
value of “DATA MONITOR” with low water temperature indicator
lamp and high water temperature warning lamp of combination
meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
PKIA2090E
SKIA4367E
Low water temperature indicator lamp
and high water temperature warning
lamp conditionsReference value of data monitor °C (°F)
High water temperature warning lamp
turns on. (Red)Approx. more than 114 (237)
Both turn off. Approx. 55 - 108 (131 - 226)
Low water temperature indicator lamp
turns on. (Blue)Approx. less than 50 (122)
PKIA2091E
UNIFIED METER AND A/C AMP
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UNIFIED METER AND A/C AMPPFP:27760
System DescriptionBKS001SK
For the unified meter and A/C amp., the signal required for con-
trolling the combination meter are integrated in the A/C auto
amp.
Unified meter and A/C amp. controls each operation for A/C
auto amp. For information regarding A/C control, refer to AT C -
24, "AIR CONDITIONER CONTROL" .
Unified meter and A/C amp. inputs necessary information for
combination meter from each unit by CAN communication and
so on.
And unified meter and A/C amp. outputs these signals using
communication line (TX, RX) between unified meter and A/C
amp. and combination meter.
The signals required for the distance to empty (DTE) display are centralized in the unified meter and A/C
amp., converted into data, and sent to the display unit (with display unit) using CAN communication.
Other input signals are also sent to the ECM, TCM, BCM and display unit (with display unit) using CAN
communication.
The unified meter and A/C amp. correspond a CONSULT-II function (self-diagnostic results, CAN diag-
nostic support monitor and data monitor).
INPUT/OUTPUT SIGNALS
Between Unified Meter and A/C amp. and Combination Meter
SKIB0778E
Unit Input Output
Unified meter and A/C amp.
Seat belt buckle switch signal (Driver's side)
Parking brake signal
Illumination control nighttime required signal
Refuel status signal
Low-fuel warning lamp condition signal
Combination meter receive error signal
Delivery destination data signal
Combination meter specifications signal
Vehicle speed signal (8-pulse)
Engine speed signal
Engine coolant temperature signal
Fuel level sensor signal (resistance value)
Malfunction indicator lamp signal
ABS warning lamp signal
Brake warning lamp signal
KEY warning lamp signal (With Intelligent Key)
LOCK warning lamp signal (With Intelligent Key)
High-beam request signal
Turn indicator signal
VDC OFF indicator lamp signal (With VDC)
SLIP indicator lamp signal (With VDC)
ASCD CRUISE indicator lamp signal
ASCD SET indicator lamp signal
A/T position indicator signal
A/T CHECK warning lamp signal
CVT indicator lamp signal
CVT position indicator signal
Door switch signal
Oil pressure switch signal
Position lights request signal
Front fog light request signal
Rear fog light request signal
Buzzer output signal
DI-30
UNIFIED METER AND A/C AMP
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch either “MAIN SIGNALS” or “SELECTION FROM MENU” on the “DATA MONITOR” screen.
3. When “SELECTION FROM MENU” is selected, touch individual
items to be monitored. When “MAIN SIGNALS” is selected,
main items will be monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring, then the status of the moni-
tored item can be recorded. To stop recording, touch “STOP”.
Display Item List
MAIN SIGNALS Monitors main signals.
SELECTION FROM MENU Selects and monitors individual signal.
SKIA8739E
Monitor item [Unit] MAIN SIGNALSSELECTION
FROM MENUContents
SPEED METER [km/h] or [mph] X XThis is the angle correction value after the speed signal from
the ABS actuator and electric unit (control unit) is converted
into the vehicle speed.
SPEED OUTPUT [km/h] or [mph] X XThis is the angle correction value before the speed signal
from the ABS actuator and electric unit (control unit) is con-
verted into the vehicle speed.
TACHO METER [rpm] X XThis is the converted value for the engine speed signal from
the ECM.
W TEMP METER [°C] or [°F] X XThis is the converted value for the engine coolant tempera-
ture signal from the ECM.
FUEL METER [lit.] X XThis is the processed value for the signal (resistance value)
from the fuel gauge.
DISTANCE [km] or [mile] X XThis is the calculated value for the speed signal from the
ABS actuator and electric unit (control unit), the signal
(resistance signal) from the fuel gauge and fuel consumption
signal from ECM.
FUEL W/L [ON/OFF] X X Indicates [ON/OFF] condition of low-fuel warning lamp.
MIL [ON/OFF] X Indicates [ON/OFF] condition of malfunction indicator lamp.
BUZZER [ON/OFF] X X Indicates [ON/OFF] condition of buzzer.
DOOR W/L [ON/OFF] X Indicates [ON/OFF] condition of door warning lamp.
HI-BEAM IND [ON/OFF] X Indicates [ON/OFF] condition of high-beam indicator.
TURN IND [ON/OFF] X Indicates [ON/OFF] condition of turn indicator.
FR FOG IND X Indicates [ON/OFF] condition of front fog lamp indicator.
RR FOG IND X Indicates [ON/OFF] condition of rear fog lamp.
OIL W/L [ON/OFF] X Indicates [ON/OFF] condition of oil pressure warning lamp.
LIGHT IND [ON/OFF] X Indicates [ON/OFF] condition of light indicator lamp.
VDC/TCS IND [ON/OFF] X Indicates [ON/OFF] condition of VDC OFF indicator lamp.
ABS W/L [ON/OFF] X Indicates [ON/OFF] condition of ABS warning lamp.
SLIP IND [ON/OFF] X Indicates [ON/OFF] condition of SLIP indicator lamp.
BRAKE W/L [ON/OFF] X Indicates [ON/OFF] condition of brake warning lamp.*
KEY G W/L [ON/OFF] X Indicates [ON/OFF] condition of key warning lamp (green).
EC-4 DTC P2138 APP SENSOR .....................................272
Component Description ........................................272
CONSULT-II Reference Value in Data Monitor Mode
.272
On Board Diagnosis Logic ....................................272
DTC Confirmation Procedure ...............................273
Wiring Diagram .....................................................274
Diagnostic Procedure ...........................................275
Component Inspection ..........................................279
Removal and Installation ......................................279
ELECTRICAL LOAD SIGNAL ................................280
Description ............................................................280
CONSULT-II Reference Value in Data Monitor Mode
.280
Diagnostic Procedure ...........................................280
EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE .................................................282
Description ............................................................282
CONSULT-II Reference Value in Data Monitor Mode
.282
Wiring Diagram .....................................................283
Diagnostic Procedure ...........................................285
Component Inspection ..........................................288
Removal and Installation ......................................288
FUEL INJECTOR ....................................................289
Component Description ........................................289
CONSULT-II Reference Value in Data Monitor Mode
.289
Wiring Diagram .....................................................290
Diagnostic Procedure ...........................................291
Component Inspection ..........................................293
Removal and Installation ......................................294
FUEL PUMP ............................................................295
Description ............................................................295
CONSULT-II Reference Value in Data Monitor Mode
.295
Wiring Diagram .....................................................296
Diagnostic Procedure ...........................................297
Component Inspection ..........................................300
Removal and Installation ......................................300
HO2S1 .....................................................................301
Component Description ........................................301
CONSULT-II Reference Value in Data Monitor Mode
.301
Wiring Diagram .....................................................302
Diagnostic Procedure ...........................................304
Component Inspection ..........................................305
Removal and Installation ......................................307
HO2S1 HEATER .....................................................308
Description ............................................................308
CONSULT-II Reference Value in Data Monitor Mode
.308
Wiring Diagram .....................................................309
Diagnostic Procedure ...........................................310
Component Inspection ..........................................312
Removal and Installation ......................................312
HO2S2 .....................................................................313
Component Description ........................................313CONSULT-II Reference Value in Data Monitor Mode
.313
Wiring Diagram .....................................................314
Diagnostic Procedure ............................................315
Component Inspection ..........................................317
Removal and Installation .......................................318
HO2S2 HEATER ......................................................319
Description ............................................................319
CONSULT-II Reference Value in Data Monitor Mode
.319
Wiring Diagram .....................................................320
Diagnostic Procedure ............................................321
Component Inspection ..........................................323
Removal and Installation .......................................323
IAT SENSOR ...........................................................324
Component Description ........................................324
Wiring Diagram .....................................................325
Diagnostic Procedure ............................................326
Component Inspection ..........................................328
Removal and Installation .......................................328
IGNITION SIGNAL ..................................................329
Component Description ........................................329
Wiring Diagram .....................................................330
Diagnostic Procedure ............................................333
Component Inspection ..........................................337
Removal and Installation .......................................338
REFRIGERANT PRESSURE SENSOR ..................339
Component Description ........................................339
Wiring Diagram .....................................................340
Diagnostic Procedure ............................................341
Removal and Installation .......................................343
MI & DATA LINK CONNECTORS ...........................344
Wiring Diagram .....................................................344
SERVICE DATA AND SPECIFICATIONS (SDS) ....346
Fuel Pressure ........................................................346
Idle Speed and Ignition Timing ..............................346
Mass Air Flow Sensor ...........................................346
Intake Air Temperature Sensor .............................346
Engine Coolant Temperature Sensor ....................346
Crankshaft Position Sensor (POS) .......................346
Camshaft Position Sensor (PHASE) .....................346
Heated Oxygen Sensor 1 Heater ..........................346
Heated Oxygen sensor 2 Heater ..........................346
Throttle Control Motor ...........................................346
Fuel Injector ..........................................................346
Fuel Pump .............................................................346
VQ
INDEX FOR DTC .....................................................347
DTC No. Index ......................................................347
Alphabetical Index .................................................349
PRECAUTIONS .......................................................351
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................351
On Board Diagnostic (OBD) System of Engine ....351
Precaution .............................................................351
EC-9
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ECA
Component Inspection ......................................... 760
Removal and Installation ...................................... 761
VSS ......................................................................... 762
Description ........................................................... 762
Diagnostic Procedure ........................................... 762
MI & DATA LINK CONNECTORS .......................... 763
Wiring Diagram .................................................... 763
SERVICE DATA AND SPECIFICATIONS (SDS) .... 765
Fuel Pressure ....................................................... 765
Idle Speed and Ignition Timing ............................. 765Mass Air Flow Sensor ...........................................765
Intake Air Temperature Sensor .............................765
Engine Coolant Temperature Sensor ...................765
Heated Oxygen Sensor 1 Heater .........................765
Heated Oxygen sensor 2 Heater ..........................765
Crankshaft Position Sensor (POS) .......................765
Camshaft Position Sensor (PHASE) ....................765
Throttle Control Motor ...........................................765
Fuel Injector ..........................................................765
Fuel Pump ............................................................766