TROUBLE DIAGNOSIS
CVT-35
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CVT
Road TestBCS001GK
DESCRIPTION
The purpose of the test is to determine overall performance of
CVT and analyze causes of problems.
The road test consists of the following three parts:
1. “Check Before Engine Is Started” CVT-37
.
2. “Check at Idle” CVT-37
.
3. “Cruise Test” CVT-38
.
Before road test, familiarize yourself with all test procedures and
items to check.
Perform tests on all items until specified symptom is found.
Troubleshoot items which check out No Good after road test.
CONSULT-II OPERATION PROCEDURE
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which performs CAN communication.
Using CONSULT-II, perform a cruise test and record the result.
Print the result and ensure that shifts and lock-ups take place as per Shift Schedule.
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch “MAIN SIGNALS” to set recording condition.
3. See “Numerical Display”, “Barchart Display” or “Line Graph Dis-
play”.
4. Touch “START”.
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CVT-37
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CVT
Check Before Engine Is StartedBCS001GL
1. CHECK CVT INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does CVT indicator lamp come on for about 2 seconds?
YES >> 1. Turn ignition switch OFF.
2. Perform self-diagnosis and note NG items.
Refer to CVT-47, "
SELF-DIAGNOSTIC RESULT MODE" .
3. Go to CVT-37, "
Check at Idle" .
NO >> Stop “Road Test”. Go to CVT-164, "
CVT Indicator Lamp Does Not Come On" .
Check at IdleBCS001GM
1. CHECK STARTING THE ENGINE
1. Park vehicle on flat surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Turn ignition switch to START position.
Is engine started?
YES >> GO TO 2.
NO >> Stop “Road Test”. Mark the box on the CVT-27, "
DIAGNOSTIC WORKSHEET" . Go to CVT-165,
"Engine Cannot Be Started in “P” or “N” Position" .
2. CHECK STARTING THE ENGINE
1. Turn ignition switch ON.
2. Move selector lever to “D”, “M” or “R” position.
3. Turn ignition switch to START position.
Is engine started?
YES >> Stop “Road Test”. Mark the box on the CVT-27, "DIAGNOSTIC WORKSHEET" . Go to CVT-165,
"Engine Cannot Be Started in “P” or “N” Position" .
NO >> GO TO 3.
3. CHECK “P” POSITION FUNCTION
1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Release parking brake.
4. Push vehicle forward or backward.
5. Apply parking brake.
Does vehicle move when it is pushed forward or backward?
YES >> Mark the box CVT-166, "In “P” Position, Vehicle Moves Forward or Backward When Pushed" on
the CVT-27, "
DIAGNOSTIC WORKSHEET" . Continue “Road Test”.
NO >> GO TO 4.
CVT-38
TROUBLE DIAGNOSIS
4. CHECK “N” POSITION FUNCTION
1. Start engine.
2. Move selector lever to “N” position.
3. Release parking brake.
Does vehicle move forward or backward?
YES >> Mark the box CVT-166, "In “N” Position, Vehicle Moves" on the CVT-27, "DIAGNOSTIC WORK-
SHEET" . Continue “Road Test”.
NO >> GO TO 5.
5. CHECK SHIFT SHOCK
1. Apply foot brake.
2. Move selector lever to “R” position.
Is there large shock when changing from
“N” to “R” position?
YES >> Mark the box CVT-167, "Large Shock “N” → “R” Position" on the CVT-27, "DIAGNOSTIC WORK-
SHEET" . Continue “Road Test”.
NO >> GO TO 6.
6. CHECK “R” POSITION FUNCTION
Release foot brake for several seconds.
Does vehicle creep backward when foot brake is released?
YES >> GO TO 7.
NO >> Mark the box CVT-168, "
Vehicle Does Not Creep Backward in “R” Position" on the CVT-27,
"DIAGNOSTIC WORKSHEET" . Continue “Road Test”.
7. CHECK “D” POSITION FUNCTION
Move selector lever to “D” position and check if vehicle creeps forward.
Does vehicle creep forward in
“D” position?
YES >> Go to CVT-38, "Cruise Test" .
NO >> Mark the box CVT-169, "
Vehicle Does Not Creep Forward in “D” Position" on the CVT-27, "DIAG-
NOSTIC WORKSHEET" . Continue “Road Test”.
Cruise TestBCS001GN
1. CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 1
1. Drive vehicle for approximately 10 minutes to warm engine oil and CVT fluid up to operating temperature.
2. Park vehicle on flat surface.
3. Move selector lever to “P” position.
4. Start engine.
5. Move selector lever to “D” position.
6. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-40,
"Vehicle Speed at Which Gear Shifting Occurs" .
OK or NG
OK >> GO TO 2.
NG >> Mark the box of CVT-170, "
CVT Does Not Shift" on the
CVT-27, "
DIAGNOSTIC WORKSHEET" . Continue
“Road Test”. CVT fluid operating temperature: 50 - 80°C (122 - 176°F)
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CVT-39
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CVT
2. CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 2
1. Park vehicle on flat surface.
2. Move selector lever to “D” position.
3. Accelerate vehicle to full depression depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-40,
"Vehicle Speed at Which Gear Shifting Occurs" .
OK or NG
OK >> GO TO 3.
NG >> Mark the box of CVT-170, "
CVT Does Not Shift" on the
CVT-27, "
DIAGNOSTIC WORKSHEET" . Continue
“Road Test”.
3. CHECK MANUAL MODE FUNCTION
Move to manual mode from “D” position.
Does it switch to manual mode?
YES >> GO TO 4.
NO >> Mark the box of CVT-171, "
Cannot Be Changed to Manual Mode" on the CVT-27, "DIAGNOSTIC
WORKSHEET" . Continue “Road Test”.
4. CHECK SHIFT-UP FUNCTION
During manual mode driving, is upshift from M1 → M2 → M3 → M4 → M5 → M6 performed?
Read the gear position. Refer to CVT-50, "
DATA MONITOR MODE" .
Is upshifting correctly performed?
YES >> GO TO 5.
NO >> Mark the box of CVT-171, "
CVT Does Not Shift in Manual Mode" on the CVT-27, "DIAGNOSTIC
WORKSHEET" . Continue “Road Test”.
5. CHECK SHIFT-DOWN FUNCTION
During manual mode driving, is downshift from M6 → M5 → M4 → M3 → M2 → M1 performed?
Read the gear position. Refer to CVT-50, "
DATA MONITOR MODE" .
Is downshifting correctly performed?
YES >> GO TO 6.
NO >> Mark the box of CVT-171, "
CVT Does Not Shift in Manual Mode" on the CVT-27, "DIAGNOSTIC
WORKSHEET" . Continue “Road Test”.
6. CHECK ENGINE BRAKE FUNCTION
Check engine brake.
Does engine braking effectively reduce speed in M1 position?
YES >> 1. Stop the vehicle.
2. Perform self-diagnosis. Refer to CVT-47, "
SELF-DIAGNOSTIC RESULT MODE" .
NO >> Mark the box of CVT-172, "
Vehicle Does Not Decelerate by Engine Brake" on the CVT-27,
"DIAGNOSTIC WORKSHEET" . then continue trouble diagnosis.
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CVT-40
TROUBLE DIAGNOSIS
Vehicle Speed at Which Gear Shifting OccursBCS001GO
Numerical value data are reference values.
CAUTION:
Lock-up clutch is engaged when vehicle speed is approximately 18 km/h (11 MPH) to 90 km/h (56 MPH).
TCM Input/Output Signal Reference ValuesBCS001GP
TCM TERMINAL CONNECTOR LAYOUT
TCM INSPECTION TABLE
Data are reference values and are measured between each terminal and ground.
Engine type Throttle position Shift patternEngine speed (rpm)
At 40 km/h (25 MPH) At 60 km/h (37 MPH)
VQ35DE8/8 “D” position 3,100 - 4,300 4,200 - 5,300
2/8 “D” position 1,200 - 2,000 1,300 - 2,100
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TerminalWire
colorItem Condition Data (Approx.)
1R/YPressure control sole-
noid valve A (Line pres-
sure solenoid valve)
and Release your foot from the accelerator pedal. 5.0 - 7.0 V
Press the accelerator pedal all the way down. 1.0 V
2W/BPressure control sole-
noid valve B (Second-
ary pressure solenoid
valve) Release your foot from the accelerator pedal. 5.0 - 7.0 V
Press the accelerator pedal all the way down. 3.0 - 4.0 V
3GTorque converter clutch
solenoid valveWhen vehicle
cruises in “D”
position.When CVT performs lock-up. 6.0 V
When CVT does not perform lock-up. 1.5 V
4LLock-up select solenoid
valveSelector lever in “P”, “N” positions. Battery voltage
Wait at least for 5 seconds with the selector lever in
“R”, “D” positions.0 V
5 L CAN-H — —
6 P CAN-L — —
8 G Back-up lamp relaySelector lever in “R” position. 0 V
Selector lever in other positions. Battery voltage
10 Y Power supply— Battery voltage
—0 V
TROUBLE DIAGNOSIS
CVT-43
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CVT
CONSULT-II Function (TRANSMISSION)BCS001GQ
CONSULT-II can display each diagnostic item using the diagnostic test modes shown below.
FUNCTION
CONSULT-II REFERENCE VALUE
Diagnostic test mode Function Reference page
Work supportThis mode enables a technician to adjust some devices faster and more accurately by
following the indications on CONSULT-II.CVT-45
Self-diagnostic results Self-diagnostic results can be read and erased quickly.CVT-47
Data monitor Input/Output data in the TCM can be read.CVT-50
CAN diagnostic support
monitorThe results of transmit/receive diagnosis of CAN communication can be read.CVT-52
CALIB dataCharacteristic information for TCM and CVT assembly can be read. Do not use, but
displayed.—
Function testPerformed by CONSULT-II instead of a technician to determine whether each system
is “OK” or “NG”.—
ECU part number TCM part number can be read. —
Item name Condition Display value (Approx.)
VSP SENSOR
During drivingApproximately matches the speedometer
reading
ESTM VSP SIG
PRI SPEED SEN During driving (lock-up ON) Approximately matches the engine speed
ENG SPEED SIG Engine running Closely matches the tachometer reading
SEC HYDR SEN “N” position idle 1.0 V
PRI HYDR SEN “N” position idle 0.7 - 3.5 V
ATF TEMP SENWhen CVT fluid temperature is 20°C (68°F) 2.0 V
When CVT fluid temperature is 80°C (176°F) 1.0 V
VIGN SEN Ignition switch: ON Battery voltage
VEHICLE SPEED During drivingApproximately matches the speedometer
reading
PRI SPEED During driving (lock-up ON) Approximately matches the engine speed
SEC SPEED During driving45 X Approximately matches the speed-
ometer reading
ENG SPEED Engine running Closely matches the tachometer reading
GEAR RATIO During driving 2.37 - 0.43
ACC PEDAL OPENReleased accelerator pedal - Fully depressed
accelerator pedal0.0/8 - 8.0/8
SEC PRESS “N” position idle 0.5 MPa
PRI PRESS “N” position idle 0.3 - 0.7 MPa
STM STEP During driving−20 step - 190 step
ISOLT1Lock-up “OFF” 0.0 A
Lock-up “ON” 0.7 A
ISOLT2Release your foot from the accelerator pedal 0.8 A
Press the accelerator pedal all the way down 0.0 A
ISOLT3Secondary pressure low - Secondary pressure
high0.8 - 0.0 A
SOLMON1Lock-up “OFF” 0.0 A
Lock-up “ON” 0.6 - 0.7 A
TROUBLE DIAGNOSIS
CVT-45
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CVT
CONSULT-II SETTING PROCEDURE
Refer to GI-34, "CONSULT-II Start Procedure" .
WORK SUPPORT MODE
Display Item List
Engine Brake Adjustment
1. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
2. Touch “ENGINE BRAKE ADJ.”.
3. Touch “START”.
RANGESelector lever in “N” or “P” position N·P
Selector lever in “R” position R
Selector lever in “D” position D
M GEAR POS During driving 1, 2, 3, 4, 5, 6 Item name Condition Display value (Approx.)
Item name Description
ENGINE BRAKE ADJ. The engine brake level setting can be canceled.
CONFORM CVTF DETERIORTN The CVT fluid deterioration level can be checked.
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CVT-46
TROUBLE DIAGNOSIS
4. Set “ENGINE BRAKE LEVEL” by touching “UP” or “DOWN”.
5. Turn ignition switch OFF, wait at least 5 seconds and then turn
ignition switch ON.
6. Engine brake level set is completed.
CAUTION:
Mode of “+1” “0” “-1” “-2” “OFF” can be selected by press-
ing the “UP” “DOWN” on CONSULT-II screen. However, do not select mode other than “0” and
“OFF”. If the “+1” or “-1” or “-2” is selected, that might cause the irregular driveability.
Check CVT Fluid Deterioration Date
1. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
2. Touch “CONFORM CVTF DETERIORTN”.
3. Check “CVTF DETERIORATION DATE”“ENGINE BRAKE LEVEL”
0: Initial set value (Engine brake level control is
activated)
OFF: Engine brake level control is deactivated.
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“CVTF DETERIORATION DATE”
More than 210000:
It is necessary to change CVT fluid.
Less than 210000:
It is not necessary to change CVT fluid.
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