2003 NISSAN TEANA engine control

BRC-72
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM

4. CHECK DATA MONITOR
1. Connect ABS actuator and electric unit (control unit) connector and steering angle sensor.
2. Perform “ST ANGLE SIG” at “DATA MONITOR” to check if the status is normal.
OK or NG
OK >> Perform self-diagnosis again.
NG >> Replace steering angle sensor, and then adjust neutral position of steering angle sensor. Refer to
BRC-40, "
Adjustment of Steering Angle Sensor Neutral Position" .
Yaw Rate/Side/Decel G Sensor SystemBFS000EC
CAUTION:
When the vehicle turns sharply, such as a spin turn, accel turn, or drift driving, while the VDC function
is OFF (VDC OFF indicator lamp turns on), a malfunction may occur in the yaw rate/side/decel G sen-
sor system, so in this case, restart the engine, and if it recovers normally, there is no malfunction.
Always erase memory after that. Refer to BRC-58, "
ERASE MEMORY" .
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check self-diagnostic results.
Is above displayed on self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect ABS actuator and electric unit (control unit) connector and yaw rate/
side/decel G sensor connector, and check the terminal for deformation, disconnection, looseness, and so
on. Repair or replace the malfunctioning part if there are.
2. Securely reconnect connectors and perform self-diagnosis again.
OK or NG
OK >> Connector terminal contact was loose, damaged, open or shorted.
NG >> GO TO 3.
Steering condition DATA MONITOR
Straight-ahead position−5° to +5°
Turn wheel to the right by 90°. Approx. +90°
Turn wheel to the left by 90°. Approx. −90°
Self-diagnostic results
YAW RATE SENSOR
SIDE G-SEN CIRCUIT
G-SENSOR

TROUBLE DIAGNOSIS FOR SYSTEM
BRC-77
[VDC/TCS/ABS]
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BRC

4. CHECK SOLENOID, VDC CHANGE-OVER VALVE, ACTUATOR RELAY GROUND CIRCUIT

Check continuity between ABS actuator and electric unit (control
unit) harness connector E241 terminal 46 and ground.
OK or NG
OK >> Replace ABS actuator and electric unit (control unit).
NG >> Harness or connector is open or shorted. Repair or
replace malfunctioning components.
Stop Lamp Switch SystemBFS000EF
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
Is above displayed on self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect ABS actuator and electric unit (control unit) connector and stop lamp
switch connector, and check terminal for deformation, disconnection, looseness, and so on. If there is a
malfunction, repair or replace the terminal.
2. Securely reconnect connectors.
3. Start engine.
4. Repeat pumping brake pedal carefully several times, and then perform self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
ABS actuator and electric unit (contorl unit) Ground Continuity
46 — Yes
SFIA2103E
Self-diagnostic results
STOP LAMP SW

BRC-84
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS

ABS Function Does Not OperateBFS000EN
CAUTION:
ABS does not operate when speed is 10 km/h (6 MPH) or lower.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure that the warning lamp turns off approximately 2 second after the ignition switch is turned on or
when driving.
OK or NG
OK >> GO TO 3. Check Wheel Sensor and Sensor Rotor. Refer to BRC-82, "Excessive ABS Function
Operation Frequently" .
NG >> Perform self-diagnosis. Refer to BRC-58, "
Self-Diagnosis" .
Pedal Vibration and ABS Operation Sound OccursBFS000EO
CAUTION:
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed (just place a foot on it). However, this is normal.

When shifting gears

When driving on slippery road

During cornering at high speed

When passing over bumps or grooves [at approximately 50 mm (1.97 in) or more]

When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or more]
1. SYMPTOM CHECK 1
Check if there is pedal vibration and operation sound when the engine is started.
OK or NG
OK >> GO TO 2.
NG >> Perform self-diagnosis. Refer to BRC-58, "
Self-Diagnosis" .
2. SYMPTOM CHECK 2
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Do symptoms occur?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit. If there is,
move it farther away.
NO >> GO TO 3. Check Wheel Sensor and Sensor Rotor. Refer to BRC-82, "
Excessive ABS Function
Operation Frequently" .

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION CO
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ENGINE COOLING SYSTEM
QR
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Liquid Gasket .................................. 3
REMOVAL OF LIQUID GASKET SEALING .......... 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 5
OVERHEATING CAUSE ANALYSIS .......................... 6
Troubleshooting Chart .............................................. 6
COOLING SYSTEM .................................................... 8
Cooling Circuit .......................................................... 8
System Chart ........................................................... 9
ENGINE COOLANT .................................................. 10
Inspection ............................................................... 10
LEVEL CHECK ................................................... 10
LEAK CHECK ..................................................... 10
Changing Engine Coolant ...................................... 10
DRAINING ENGINE COOLANT ......................... 10
REFILLING ENGINE COOLANT ......................... 11
FLUSHING COOLING SYSTEM ......................... 12
RADIATOR ................................................................ 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 14
INSPECTION AFTER INSTALLATION ............... 14
Checking Radiator Cap .......................................... 14
Checking Radiator .................................................. 15
RADIATOR (ALUMINUM TYPE) .............................. 16
Disassembly and Assembly ................................... 16
PREPARATION ................................................... 16
DISASSEMBLY ................................................... 16
ASSEMBLY ......................................................... 17
INSPECTION ...................................................... 19
COOLING FAN ......................................................... 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20INSTALLATION ................................................... 20
INSPECTION AFTER INSTALLATION ................ 20
Disassembly and Assembly .................................... 21
DISASSEMBLY ................................................... 21
INSPECTION AFTER DISASSEMBLY ................ 21
ASSEMBLY ......................................................... 21
WATER PUMP .......................................................... 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 22
INSPECTION AFTER REMOVAL ....................... 23
INSTALLATION ................................................... 23
INSPECTION AFTER INSTALLATION ................ 23
THERMOSTAT AND WATER CONTROL VALVE .... 24
Removal and Installation ........................................ 24
REMOVAL ........................................................... 24
INSPECTION AFTER REMOVAL ....................... 25
INSTALLATION ................................................... 25
INSPECTION AFTER INSTALLATION ................ 25
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 26
Standard and Limit .................................................. 26
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 26
THERMOSTAT .................................................... 26
WATER CONTROL VALVE ................................. 26
RADIATOR .......................................................... 26
VQ
PRECAUTIONS ........................................................ 27
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................. 27
Precautions for Liquid Gasket ................................ 27
REMOVAL OF LIQUID GASKET SEALING ........ 27
LIQUID GASKET APPLICATION PROCEDURE ... 27
PREPARATION ......................................................... 29
Special Service Tools ............................................. 29
Commercial Service Tools ...................................... 29
OVERHEATING CAUSE ANALYSIS ........................ 30
Troubleshooting Chart ............................................ 30

CO-12
[QR]
ENGINE COOLANT

8. Warm up until opening thermostat and water control valve. Standard for warming-up time is approximately
10 minutes at 3,000 rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
9. Stop engine and cool down to less than approximately 50°C (122°F).

Cool down using fan to reduce the time.

If necessary, refill radiator up to filler neck with engine coolant.
CAUTION:
Never adhere the engine coolant to electronic equipments (alternator etc.).
10. Refill reservoir tank to “MAX” level line with engine coolant.
11. Repeat steps 3 through 9 two or more times with radiator cap installed until engine coolant level no longer
drops.
12. Check cooling system for leaks with engine running.
13. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
14. Repeat step 13 three times.
15. If sound is heard, bleed air from cooling system by repeating steps 3 through 9 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-81, "
CYLINDER
BLOCK" .
2. Remove air duct assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
3. Disconnect heater hose (left side of vehicle) at the position in
the figure.

Enhance heater hose as high as possible.
4. Fill radiator and reservoir tank with water and reinstall radiator cap.

When engine coolant overflows disconnected heater hose, connect heater hose, and continue filling the
engine coolant.
5. Install air duct assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
6. Run engine and warm it up to normal operating temperature.
7. Rev engine two or three times under no-load.
8. Stop engine and wait until it cools down.
9. Drain water from the system. Refer to CO-10, "
DRAINING ENGINE COOLANT" .
10. Repeat steps 1 through 9 until clear water begins to drain from radiator.Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
1 : Heater hose
: Vehicle front
PBIC4679E

CO-20
[QR]
COOLING FAN

COOLING FANPFP:21140
Removal and InstallationBBS005A8
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-10, "Changing Engine Coolant" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
3. Disconnect radiator hose (upper) at radiator side. Refer to CO-13, "
RADIATOR" .
4. Disconnect harness connector from fan motors, and move harness to aside.
5. Remove battery and battery tray, and move fuse and fusible link block to aside. Refer to SC-4, "
BAT-
TERY" .
6. Remove mounting bolts to lift up and remove radiator cooling fan assembly.
CAUTION:
Be careful not to damage or scratch on radiator core.
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION
Make sure that fan motors operate normally.
NOTE:
Cooling fans are controlled by ECM. For details, refer to EC-218, "
DTC P1217 ENGINE OVER TEMPERA-
TURE" .
1. Cooling fan (RH) 2. Cooling fan (LH) 3. Fan shroud
4. Fan motor
PBIC2514E

CO-24
[QR]
THERMOSTAT AND WATER CONTROL VALVE

THERMOSTAT AND WATER CONTROL VALVEPFP:21200
Removal and InstallationBBS005AB
REMOVAL
1. Drain engine coolant from radiator drain plug at the bottom of radiator and from water drain plug on engine
cylinder block. Refer to CO-10, "
Changing Engine Coolant" and EM-81, "CYLINDER BLOCK" .
CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belt.
2. Disconnect radiator hose (lower) at water inlet side. Refer to CO-13, "
RADIATOR" .
3. Remove water inlet and thermostat.
4. Remove water control valve with the following procedure:
a. Disconnect radiator hose (upper) at water control valve housing (water outlet) side.
b. Disconnect harness connector from engine coolant temperature sensor.
c. Remove heater pipe and heater hose.
d. After removing water control valve housing (water outlet), remove water control valve.
1. Thermostat 2. O-ring 3. Water inlet
4. Water control valve 5. O-ring 6. Gasket
7. Water control valve housing (water outlet) 8. Washer 9. Engine coolant temperature sensor
10. Heater hose 11. O-ring 12. Heater pipe
13. Heater hose
PBIC3519E

THERMOSTAT AND WATER CONTROL VALVE
CO-25
[QR]
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INSPECTION AFTER REMOVAL

Place a string so that it is caught in the valves of thermostat and
water control valve. Immerse fully in a container filled with water.
Heat while stirring. (The example in the figure shows thermo-
stat.)

The valve opening temperature is the temperature at which the
valve opens and falls from the thread.

Continue heating. Check the maximum valve lift amount.
NOTE:
The maximum valve lift amount standard temperature for water
control valve is the reference value.

After checking the maximum valve lift amount, lower the water
temperature and check the valve closing temperature.
Standard:

If out of the standard, replace either or both thermostat and water control valve.
INSTALLATION
Note the following, and install in the reverse order of removal.
Thermostat and Water Control Valve

Install thermostat with making rubber ring groove fit to thermo-
stat flange with the whole circumference. (The example in the
figure shows thermostat.)
NOTE:
Same procedure is applied for installation of water control valve.

Install thermostat with jiggle valve facing upwards. (The position
deviation may be within the range of 20 degrees as shown in the
figure.)

Install water control valve with the arrow facing up and the frame
center part facing upwards. (The position deviation may be
within the range of 20 degrees as shown in the figure.)
Heater Pipe Installation
Apply a neutral detergent to O-ring, then quickly insert the insertion part of heater pipe into cylinder block.
INSPECTION AFTER INSTALLATION

Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301] and a radiator cap
tester (commercial service tool). Refer to CO-10, "
LEAK CHECK" .

Start and warm up engine. Visually check if there is no leaks of engine coolant and A/T fluid.
SLC252B
Items Thermostat Water control valve
Valve opening temperature 80.5 - 83.5°C (177 - 182°F) 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F) 8 mm/ 108°C (0.315 in/ 226°F)
Valve closing temperature 77°C (171°F) 90°C (194°F)
PBIC0157E
PBIC0158E