CYLINDER HEAD
EM-211
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CAUTION:
Always use a fully changed battery to obtain specified engine speed.
If the engine speed is out of specified range, check battery liquid for proper gravity. Check engine
speed again with normal battery gravity.
If compression pressure is below minimum value, check valve clearances and parts associated with
combustion chamber (valve, valve seat, piston, piston ring, cylinder bore, cylinder head, cylinder head
gasket). After the checking, measure compression pressure again.
If some cylinders have low compression pressure, pour small amount of engine oil into the spark plug
hole of the cylinder to re-check it for compression.
–If the added engine oil improves the compression, piston rings may be worn out or damaged. Check the
piston rings and replace if necessary.
–If the compression pressure remains at low level despite the addition of engine oil, valves may be mal-
functioning. Check valves for damage. Replace valve or valve seat accordingly.
If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, cylinder head gasket is leaking. In such a case, replace cylin-
der head gasket.
9. After inspection is completed, install removed parts.
10. Start engine, and make sure that engine runs smoothly.
11. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-394, "
TROUBLE DIAGNOSIS" .
Removal and InstallationBBS004W7
REMOVAL
1. Remove engine assembly from vehicle, and separate front suspension member and transaxle from
engine. Refer to EM-223, "
ENGINE ASSEMBLY" .
2. Install engine sub-attachment with engine stand shaft [SST: KV10117001 and KV10106500] to right side
of cylinder block, then lift engine, and mount it onto engine stand [SST: ST0501S000]. Refer to EM-228,
"CYLINDER BLOCK" .
1. Cylinder head (left bank) 2. Cylinder head bolt 3. Cylinder head (right bank)
4. Cylinder head gasket (right bank) 5. Cylinder head gasket (left bank) 6. Oil level gauge
PBIC2479E
EM-212
[VQ]
CYLINDER HEAD
3. Remove camshaft. Refer to EM-192, "CAMSHAFT" .
4. Remove engine slingers.
5. Remove the following:
Fuel tube and fuel injector assembly; Refer to EM-155, "FUEL INJECTOR AND FUEL TUBE" .
Intake manifold; Refer to EM-138, "INTAKE MANIFOLD" .
Exhaust manifold; Refer to EM-140, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
Water inlet and thermostat assembly; Refer to CO-50, "WATER INLET AND THERMOSTAT ASSEM-
BLY" .
Water outlet, water bypass pipe, heater pipe and water connector; Refer to CO-52, "WATER OUTLET
AND WATER PIPING" .
6. Remove cylinder head bolts in the reverse order as shown in the
figure with cylinder head bolt wrench (commercial service tool)
to remove cylinder heads (right and left banks).
7. Remove cylinder head gaskets.
INSPECTION AFTER REMOVAL
Cylinder Head Bolts Outer Diameter
Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between “d1” and “d2”
exceeds the limit, replace them with new one.
If reduction of outer diameter appears in a position other than
“d2”, use it as “d2” point.
PBIC2057E
Limit (“d1” – “d2”) : 0.11 mm (0.0043 in)
PBIC2480E
CYLINDER HEAD
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Cylinder Head Distortion
NOTE:
When performing this inspection, cylinder block distortion should be also checking. Refer to EM-248, "
CYLIN-
DER BLOCK DISTORTION" .
1. Wipe off oil and remove scale, gasket, sealant and carbon deposits from surface of cylinder head with
scraper.
CAUTION:
Use utmost care not to allow gasket debris to enter passages for engine oil or engine coolant.
2. At each of several locations on bottom surface of cylinder head,
measure the distortion in six directions.
If it exceeds the limit, replace cylinder head.
INSTALLATION
1. Install new cylinder head gaskets.
2. Turn crankshaft until No. 1 piston is set at TDC.
Crankshaft key should line up with the right bank cylinder cen-
ter line as shown in the figure.
3. Install cylinder head follow the steps below to tighten cylinder
head bolts in numerical order as shown in the figure.
a. Apply new engine oil to threads and seat surfaces of cylinder
head bolts.
b. Tighten all cylinder head bolts.
c. Completely loosen all cylinder head bolts.
CAUTION:
In step “c”, loosen bolts in the reverse order of that indi-
cated in the figure.
d. Tighten all cylinder head bolts.Limit : 0.1 mm (0.004 in)
SEM861E
SEM532G
: 98.1 N·m (10 kg-m, 72 ft-lb)
: 0 N·m (0 kg-m, 0 ft-lb)
: 39.2 N·m (4.0 kg-m, 29 ft-lb)
PBIC2057E
CYLINDER HEAD
EM-215
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INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
Disassembly and AssemblyBBS004W8
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
PBIC2481E
EM-222
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CYLINDER HEAD
Standard:
*: Exhaust side valve spring for VQ23DE has a parallel setting.
If the installation load or load with valve open is out of the standard, replace valve spring.
Engine VQ23DE VQ35DE
Position Intake Exhaust* Intake Exhaust
Free height47.15 mm
(1.8563 in)52.28 mm
(2.0583 in)52.31 mm
(2.0594 in)47.07 mm
(1.8531 in)
Installation height37.00 mm
(1.4567 in)37.00 mm
(1.4567 in)37.00 mm
(1.4567 in)37.00 mm
(1.4567 in)
Installation load166 - 188 N
(16.9 - 19.2 kg,
37 - 42 lb)153 - 173 N
(15.6 - 17.6 kg,
34 - 39 lb)153 - 173 N
(15.6 - 17.6 kg,
34 - 39 lb)166 - 188 N
(16.9 - 19.2 kg,
37 - 42 lb)
Height during valve open27.20 mm
(1.0709 in)29.25 mm
(1.1516 in)29.25 mm
(1.1516 in)27.20 mm
(1.0709 in)
Load with valve open373 - 421 N
(38.0 - 42.9 kg,
84 - 95 lb)276 - 312 N
(28.1 - 31.8 kg,
62 - 70 lb)276 - 312 N
(28.1 - 31.8 kg,
62 - 70 lb)373 - 421 N
(38.0 - 42.9 kg,
84 - 95 lb)
ENGINE ASSEMBLY
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ENGINE ASSEMBLYPFP:10001
Removal and InstallationBBS004WA
Refer to GI-10, "Components" for symbol marks in the figure.
WARNING:
Situate vehicle on a flat and solid surface.
Place chocks at front and back of rear wheels.
For engines not equipped with engine slingers, attach proper slingers and bolts described in
PARTS CATALOG.
CAUTION:
Always be careful to work safely, avoid forceful or uninstructed operations.
1. Engine mounting bracket (rear) 2. Engine mounting insulator (RH) 3. Engine mounting bracket (RH)
4. Engine mounting bracket (front) 5. Stopper 6. Engine mounting insulator (front)
7. Engine mounting bracket (LH) 8. Engine mounting insulator (LH) 9. Stopper
10. Engine mounting air guide 11. Engine mounting insulator (rear) 12. Stopper
13. Bracket
A. VQ35DE B. Front mark C. VQ23DE
D. To transaxle
PBIC4525E
EM-224
[VQ]
ENGINE ASSEMBLY
Do not start working until exhaust system and engine coolant are cool enough.
If items or work required are not covered by the engine section, refer to the applicable sections.
Always use the support point specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for
unavoidable reasons, support at the rear axle jacking point with transmission jack or similar tool
before starting work, in preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-37, "Garage Jack and
Safety Stand and 2-Pole Lift" .
REMOVAL
Outline
At first, remove engine and transaxle assembly with front suspension member from vehicle downward. Sepa-
rate front suspension member, and then separate engine from transaxle.
Preparation
1. Release fuel pressure. Refer to EC-392, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-34, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Remove the following parts:
Engine cover; Refer to EM-133, "INTAKE MANIFOLD COLLECTOR" .
Hood assembly; Refer to BL-13, "HOOD" .
Front road wheels and tires.
Undercover and splash guards (RH and LH).
Air duct (inlet), air cleaner case (upper) with mass air flow sensor and air duct assembly; Refer to EM-
131, "AIR CLEANER AND AIR DUCT" .
Battery, battery tray and battery tray bracket; Refer to SC-4, "BATTERY" .
Drive belts; Refer to EM-128, "DRIVE BELTS" .
Radiator, reservoir of radiator; Refer to CO-37, "RADIATOR" .
Front wiper arm; Refer to WW-4, "FRONT WIPER AND WASHER SYSTEM" .
Cowl top cover. Refer to EI-21, "COWL TOP" .
4. Disconnect engine room harness at the ECM side.
CAUTION:
To keep clean harness connector and avoid damage and foreign materials, cover them completely
with plastic bags or something similar.
Engine Room
1. Disconnect heater hoses. Refer to CO-52, "WATER OUTLET AND WATER PIPING" .
Install plug to avoid leakage of engine coolant.
2. Remove EVAP hose. Refer to EM-133, "
INTAKE MANIFOLD COLLECTOR" .
3. Disconnect fuel feed hose (with fuel damper) quick connector at centralized under-floor piping side. Refer
to EM-155, "
FUEL INJECTOR AND FUEL TUBE" .
Install plug to avoid leakage of fuel.
4. Disconnect shift control cable at transaxle side. Refer to AT- 2 1 3 , "
SHIFT CONTROL SYSTEM" .
5. Disconnect brake booster vacuum hose at engine side. Refer to EM-133, "
INTAKE MANIFOLD COLLEC-
TOR" .
6. Remove IPDM E/R mounting bolt and IPDM E/R bracket mounting bolts, and move it to aside. Refer to
PG-17, "
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)" .
7. Remove alternator. Refer to SC-27, "
CHARGING SYSTEM" .
8. Remove A/C compressor with piping connected, and temporarily secure it to aside. Refer to ATC-133,
"Components" .
9. Disconnect suction hoses of power steering oil pump at reservoir tank side.
Install plug to avoid leakage of power steering fluid.
ENGINE ASSEMBLY
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Vehicle Underbody
1. Remove front drive shafts (right and left sides). Refer to FAX-8, "FRONT DRIVE SHAFT" .
2. Remove front exhaust tube. Refer to EX-2, "
EXHAUST SYSTEM" .
3. Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft.
Refer to PS-17, "
POWER STEERING GEAR AND LINKAGE" .
4. Disconnect front stabilizer connecting rod. Refer to FSU-16, "
STABILIZER BAR" .
5. Disconnect power steering piping at a point between vehicle and engine. Refer to PS-39, "
HYDRAULIC
LINE" .
Install plug to avoid leakage of power steering fluid.
6. Remove crankshaft position sensor (POS).
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensor in a location where it is exposed to magnetism.
Removal Work
1. Install engine slingers into front of cylinder head (right bank) and
rear of cylinder head (left bank).
2. Lift with hoist and secure engine in position.
3. Use manual lift table caddy (commercial service tool) or equiva-
lently rigid tool such as transmission jack. Securely support bot-
tom of front suspension member, and simultaneously adjust
hoist tension.
CAUTION:
Put a piece of wood or something similar as the supporting
surface, secure a completely stable condition.
4. Separate engine mounting insulator (RH) and engine mounting bracket (RH).
5. Remove engine mounting (LH) through-bolt. (VQ23DE)
PBIC2483E
PBIC2484E