EC-32
[QG (WITH EURO-OBD)]
BASIC SERVICE PROCEDURE
PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
●Battery voltage: More than 12.9V (At idle)
●Engine coolant temperature: 70 - 95°C (158 - 203°F)
●PNP switch: ON
●Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
●Steering wheel: Neutral (Straight-ahead position)
●Vehicle speed: Stopped
●Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-31, "Accelerator Pedal Released Position Learning" .
2. Perform EC-31, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
SEF217Z
SEF454Y
ELECTRICAL LOAD SIGNAL
EC-395
[QG (WITH EURO-OBD)]
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EC
3.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Without CONSULT-II
Check voltage between ECM terminal 84 and ground under the fol-
lowing conditions.
OK or NG
OK >>INSPECTION END
NG >> GO TO 5.
4.CHECK REAR WINDOW DEFOGGER SYSTEM
Refer to EL-173.
>>INSPECTION END
5.CHECK HEADLAMP FUNCTION
1. Turn lighting switch “ON” at 2nd position.
2. Check that headlamps are illuminated.
OK or NG
OK >> GO TO 6.
NG >> Refer to EL-42 or EL-46 .
6.CHECK HEADLAMP INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
WITHOUT DAYTIME LIGHT SYSTEM
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Disconnect lighting switch harness connector.
4. Check harness continuity between ECM terminal 84 and lighting switch terminal 10.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
WITH DAYTIME LIGHT SYSTEM
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Disconnect daytime light relay.
4. Check harness continuity between ECM terminal 84 and daytime light relay terminal 3.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
Condition Voltage
Lighting switch “ON” at 2nd position Battery voltage
Lighting switch “OFF” Approximately 0V
MBIB0158E
Continuity should exist.
Continuity should exist.
EC-396
[QG (WITH EURO-OBD)]
ELECTRICAL LOAD SIGNAL
7. DETECT MALFUNCTIONING PART
Check the following.
●Harness connectors E75, F36
●harness for open and short between ECM and lighting switch
●harness for open and short between ECM and daytime light relay
>> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-109, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
BASIC SERVICE PROCEDURE
EC-425
[QG (WITHOUT EURO-OBD)]
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EC
3. Check ignition timing.
Accelerator Pedal Released Position LearningEBS00KEI
DESCRIPTION
“Accelerator Pedal Released Position Learning” is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each time
harness connector of accelerator pedal position sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON” and wait at least 2 seconds.
3. Turn ignition switch “OFF” wait at least 10 seconds.
4. Turn ignition switch “ON” and wait at least 2 seconds.
5. Turn ignition switch “OFF” wait at least 10 seconds.
Throttle Valve Closed Position LearningEBS00KEJ
DESCRIPTION
“Throttle Valve Closed Position Learning” is an operation to learn the fully closed position of the throttle valve
by monitoring the throttle position sensor output signal. It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch “ON”.
3. Turn ignition switch “OFF” wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningEBS00KEK
DESCRIPTION
“Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the spe-
cific range. It must be performed under any of the following conditions:
●Each time electric throttle control actuator or ECM is replaced.
●Idle speed or ignition timing is out of specification.
PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
●Battery voltage: More than 12.9V (At idle)
●Engine coolant temperature: 70 - 95°C (158 - 203°F)
●PNP switch: ON
●Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
●Steering wheel: Neutral (Straight-ahead position)
●Vehicle speed: Stopped
SEF166Y
ELECTRICAL LOAD SIGNAL
EC-713
[QG (WITHOUT EURO-OBD)]
C
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L
MA
EC
3.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Without CONSULT-II
Check voltage between ECM terminal 84 and ground under the fol-
lowing conditions.
OK or NG
OK >>INSPECTION END
NG >> GO TO 5.
4.CHECK REAR WINDOW DEFOGGER SYSTEM
Refer to EL-173.
>>INSPECTION END
5.CHECK HEADLAMP FUNCTION
1. Turn lighting switch “ON” at 2nd position.
2. Check that headlamps are illuminated.
OK or NG
OK >> GO TO 6.
NG >> Refer to EL-42 or EL-46.
6.CHECK HEADLAMP INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
WITHOUT DAYTIME LIGHT SYSTEM
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Disconnect lighting switch harness connector.
4. Check harness continuity between ECM terminal 84 and lighting switch terminal 10.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
WITH DAYTIME LIGHT SYSTEM
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Disconnect daytime light relay.
4. Check harness continuity between ECM terminal 84 and daytime light relay terminal 3.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
Condition Voltage
Lighting switch “ON” at 2nd position Battery voltage
Lighting switch “OFF” Approximately 0V
MBIB0158E
Continuity should exist.
Continuity should exist.
EC-714
[QG (WITHOUT EURO-OBD)]
ELECTRICAL LOAD SIGNAL
7. DETECT MALFUNCTIONING PART
Check the following.
●Harness connectors E75, F36
●harness for open and short between ECM and lighting switch
●harness for open and short between ECM and daytime light relay
>> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-485, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Basic InspectionNJEC0632Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
Headlamp switch is OFF,
On vehicles equipped with daytime light systems, set
lighting switch to the 1st position to light only small
lamps.
Air conditioner switch is OFF,
Rear defogger switch is OFF,
Steering wheel is in the straight-ahead position, etc.
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a relatedincident.
2. Check the current need for scheduled maintenance, especially for fuel filter and air cleaner filter. Refer to MA-4, “Peri-
odic Maintenance”.
3. Open engine hood and check the following:
Harness connectors for improper connections
Vacuum hoses for splits, kinks, or improper connections
Wiring for improper connections, pinches, or cuts
SEF142I
4. Start engine and warm it up to the normal operating temperature.
GO TO 2.
2 PREPARATION FOR CHECKING IDLE SPEED
With CONSULT-II
Connect CONSULT-II to the data link connector.
Without CONSULT-II
Install diesel tacho tester to the vehicle.
GO TO 3.
TROUBLE DIAGNOSIS — BASIC INSPECTIONYD
Basic Inspection
EC-48
ELECTRICAL SYSTEM
SECTION
EL
CONTENTS
PRECAUTIONS<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[5
Supplemental Restraint System (SRS)″AIR
BAG″and″SEAT BELT PRE-TENSIONER″...............5
Precautions for Trouble Diagnosis ..............................5
Precautions for Harness Repair ..................................5
Wiring Diagrams and Trouble Diagnosis .....................6
HARNESS CONNECTOR................................................7
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...............7
STANDARDIZED RELAY................................................9
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...............9
POWER SUPPLY ROUTING......................................... 11
Schematic <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[............12
Wiring Diagram - POWER - ......................................14
Inspection<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[..............23
GROUND<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[.........24
Ground Distribution ....................................................24
COMBINATION SWITCH..............................................39
Check <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011[...............39
Replacement <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[..........40
STEERING SWITCH<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011> 1
Check <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011[...............41
HEADLAMP<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[....42
Wiring Diagram - H/LAMP -.......................................42
Trouble Diagnoses.....................................................43
Bulb Replacement .....................................................44
Aiming Adjustment .....................................................44
HEADLAMP - DAYTIME LIGHT SYSTEM -.................46
System Description ....................................................46
Schematic <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[............47
Wiring Diagram - DTRL - ...........................................48
Trouble Diagnoses.....................................................51
Bulb Replacement .....................................................51
Aiming Adjustment .....................................................52
HEADLAMP - HEADLAMP AIMING CONTROL -........53
Wiring Diagram - H/AIM - ..........................................53
PARKING, LICENSE AND TAIL LAMPS.....................55
Wiring Diagram - TAIL/L - ..........................................55
STOP LAMP<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[...58
Wiring Diagram - STOP/L - .......................................58BACK-UP LAMP<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011> 0
Wiring Diagram - BACK/L - .......................................60
FRONT FOG LAMP<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011> 2
Wiring Diagram - F/FOG - .........................................62
Bulb Replacement .....................................................63
Aiming Adjustment .....................................................64
REAR FOG LAMP<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011> 5
Wiring Diagram - R/FOG -.........................................65
TURN SIGNAL AND HAZARD WARNING LAMPS.....67
System Description/QG Engine Models and YD
Engine Models with Common Rail ............................67
System Description/YD Engine Models with
Common Rail and K9K Engine Models.....................69
Schematic <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[............70
Wiring Diagram - TURN - ..........................................71
Trouble Diagnoses.....................................................74
ILLUMINATION<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011001100110011> 75
Schematic <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[............75
Wiring Diagram - ILL - ...............................................76
INTERIOR ROOM LAMP...............................................80
System Description/QG and YD Engine Models
with Common Rail .....................................................80
System Description/YD Engine Models without
Common Rail and K9K Engine Models.....................82
Wiring Diagram - ROOM/L - ......................................84
Trouble Diagnoses/QG and YD Engine Models
with Common Rail .....................................................86
Trouble Diagnoses/YD Engine Models without
Common Rail and K9K Engine Models...................102
SPOT AND TRUNK ROOM LAMPS...........................108
Wiring Diagram - INT/L - .........................................108
METERS AND GAUGES............................................. 110
Component Parts and Harness Connector
Location <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[............ 110
System Description .................................................. 110
Combination Meter .................................................. 112
Schematic <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[.......... 113
Wiring Diagram - METER - ..................................... 114
Combination Meter Self-Diagnosis .......................... 117
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MA
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LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
IDX