MEL143LA
MEL144L
CHARGING SYSTEM
Construction (Cont’d)
SC-32
MEL497L
MEL145L
Removal and InstallationNJSC0013REMOVAL (QG ENGINE MODELS)NJSC0013S011. Loosen drive belt idler pulley.
2. Remove drive belt idler pulley (include tightening screw).
3. Remove alternator harness.
4. Remove alternator upper bolt and lower bolt.
5. Remove alternator.
MEL948N
REMOVAL (YD ENGINE MODELS)NJSC0013S031. Remove alternator harness.
2. Loosen alternator upper nut and lower bolt.
3. Loosen drive belt.
4. Remove alternator bracket bolts (two).
5. Remove alternator upper nut and lower bolt.
6. Remove alternator.
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
EL
IDX
CHARGING SYSTEM
Construction (Cont’d)
SC-33
INSTALLATIONNJSC0013S02To install, reverse the removal procedure.
SEL032Z
DisassemblyNJSC0021REAR COVERNJSC0021S01CAUTION:
Rear cover may be hard to remove because a ring is used to
lock outer race of rear bearing. To facilitate removal of rear
cover, heat just bearing box section with a 200W soldering
iron.
Do not use a heat gun, as it can damage diode assembly.
REAR BEARINGNJSC0021S02CAUTION:
Do not reuse rear bearing after removal. Replace with a
new one.
Do not lubricate rear bearing outer race.
SEL033Z
InspectionNJSC0022ROTOR CHECKNJSC0022S011. Resistance test
Resistance: Refer to SDS (SC-38).
Not within the specified values ... Replace rotor.
2. Insulator test
Continuity exists ... Replace rotor.
3. Check slip ring for wear.
Slip ring minimum outer diameter:
Refer to SDS (SC-38).
Not within the specified values ... Replace rotor.
CHARGING SYSTEM
Removal and Installation (Cont’d)
SC-34
SEL034Z
BRUSH CHECKNJSC0022S021. Check smooth movement of brush.
Not smooth ... Check brush holder and clean.
2. Check brush for wear.
Replace brush if it is worn down to the limit line.
SEL037Z
STATOR CHECKNJSC0022S031. Continuity test
No continuity ... Replace stator.
2. Ground test
Continuity exists ... Replace stator.
SEL044Z
AssemblyNJSC0023RING FITTING IN REAR BEARINGNJSC0023S01Fix ring into groove in rear bearing so that it is as close to the
adjacent area as possible.
CAUTION:
Do not reuse rear bearing after removal.
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
EL
IDX
CHARGING SYSTEM
Inspection (Cont’d)
SC-35
SEL048Z
SEL049Z
REAR COVER INSTALLATIONNJSC0023S021. Fit brush assembly, diode assembly, regulator assembly and
stator.
2. Push brushes up with fingers and install them to rotor.
Take care not to damage slip ring sliding surface.
CHARGING SYSTEM
Assembly (Cont’d)
SC-36
Antenna - See Power antenna .....................EL-214
Anti-lock brake system - See ABS .................BR-45
Anti-lock brake system - Wiring
diagram <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110025[R-50
APPS1 - Wiring diagram
(QG engine)................................EC-221, EC-547
APPS2 - Wiring diagram
(QG engine)................................EC-348, EC-621
APPS3 - Wiring diagram
(QG engine)................................EC-214, EC-540
APS - Wiring diagram (YD engine) ................EC-89
Audio and A/C control removal and
installation - See Instrument panel .............BT-25
Audio <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011[...EL-192
Auto air conditioner - Wiring diagram ..........ATC-33
Automatic amplifier .........................ATC-40, ATC-55
Automatic transaxle number............................GI-42
B
Back-up lamp switch (M/T) ............................MT-21
Back-up lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
28002f[-60
Ball joint (front) ...............................................SU-13
Basic inspection (QG engine) ..........EC-65, EC-444
Basic inspection (YD engine) .........................EC-48
Battery <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[......SC-3
Baulk ring (M/T) .................................MT-31, 55, 93
Blower motor (manual A/C) ............................HA-51
Blower motor ..................ATC-69, ATC-74, ATC-121
Blower resistor (manual A/C) .........................HA-51
Blower unit (manual A/C) ...............................HA-89
Blower unit <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
24> 7 C-120
Board-on lift <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[..GI-45
Body alignment ...............................................BT-74
Brake booster .................................................BR-20
Brake fluid change ...........................................BR-7
Brake fluid level and line check .......................BR-7
Brake hydraulic line ..........................................BR-9
Brake master cylinder ....................................BR-14
Brake pedal <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110025[R-12
Brake switch (QG engine) .............EC-361, EC-630
BRK/SW - Wiring diagram
(QG engine)................................EC-362, EC-631
Bulb specifications ........................................EL-598
Bumper, front <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[.BT-7
Bumper, rear <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110025[T- 1 0
C
Camshaft (QG engine)...................................EM-32
Camshaft inspection (YD engine) ..................EM-49
Camshaft position sensor (PHASE)
(QG engine)................................EC-241, EC-563
CAN (Controller Area Network)........AT-110, AT-306
CAN (Controller Area Network) ....EL-509, 512, 530
CAN - Wiring diagram
(QG engine) ................................EC-118, EC-495
CAN - Wiring diagram ..........................EL-513, 531CAN communication
(QG engine) .....EC-117, EC-494, AT-110, AT-306
CAN communication .....................EL-509, 512, 530
Canister-See EVAP canister
(QG engine)................................EC-402, EC-721
CHARGE - Wiring diagram ............................SC-28
Charging system ............................................SC-27
CHIME - Wiring diagram...............................EL-139
CIGAR - Wiring diagram ...............................EL-171
Cigarette lighter.............................................EL-171
Circuit breaker.................................................EL-23
CKPS - Wiring diagram (YD engine) .............EC-99
Closed loop control (QG engine) .....EC-24, EC-419
Clutch cover <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[CL-22
Clutch disc <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[.CL-22
Clutch master cylinder ....................................CL-11
Clutch operating cylinder ................................CL-14
Clutch pedal <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[CL-10
Clutch release bearing .............................CL-17, 20
Clutch release mechanism .......................CL-17, 20
Clutch withdrawal lever ............................CL-17, 20
Coil spring (front)..............................................SU-9
Coil spring (rear) ............................................SU-21
Collision diagnosis..........................................RS-71
Combination lamp, rear, removal and
installation <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[BT-47
Combination meter removal and instal-
lation - See Instrument panel ......................BT-25
Combination meter ........................................EL-110
Combination switch .........................................EL-39
Component Location (auto A/C) ...................ATC-30
Component Location (manual A/C) ................HA-21
Compression pressure (QG engine)..............EM-57
Compression pressure (YD engine) ................EM-9
Compressor clutch removal and instal-
lation (manual A/C) .....................................HA-82
Compressor clutch removal and
installation ...............................................ATC-139
Compressor precaution (manual A/C)..............HA-5
Compressor special service tool
(manual A/C) .................................................HA-9
Compressor special service tool ..................ATC-11
Condenser <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
24> 7 &