10. Touch “PRINT”.
11. Compare diagnostic codes to “Intermittent Malfunction Diag-
nostic Code Chart”, RS-58.
12. Touch “BACK” key of CONSULT-II until “SELECT SYSTEM”
appears.
13. Turn ignition switch “OFF”, then turn off and disconnect
CONSULT-II, and disconnect both battery cables.
14. Repair the system as outlined by the “Repair order” in “Inter-
mittent Malfunction Diagnostic Code Chart”, that corresponds
to the self-diagnostic result. For replacement procedure of
component parts, refer to RS-26.
15. Go to DIAGNOSTIC PROCEDURE 3, page RS-54, for final
checking.
INTERMITTENT MALFUNCTION DIAGNOSTIC CODE
CHART (“SELF-DIAG [PAST] or TROUBLE DIAG
RECORD”)
NJRS0048S0402
Diagnostic item Explanation Repair order
NO DTC IS DETECTED No malfunction is detected. Go to DIAGNOSTIC PROCEDURE 3
(RS-54).
AIRBAG MODULE
[OPEN]Driver air bag module circuit is open.
(including the spiral cable)1. Visually check the wiring harness con-
nection.
2. Replace the harness if it has visible
damage.
3. If the harness check is OK, replace the
spiral cable, diagnosis sensor unit and
driver air bag module. (Before dispos-
ing of the driver air bag module, it
must be deployed.) AIRBAG MODULE
[VB-SHORT]Driver air bag module circuit is shorted
to a power supply circuit. (including the
spiral cable)
AIRBAG MODULE
[GND-SHORT]Driver air bag module circuit is shorted
to ground. (including the spiral cable)
AIRBAG MODULE
[SHORT]Driver air bag module circuit is shorted
between lines.
ASSIST A/B MODULE
[VB-SHORT]Front passenger air bag module circuit
is shorted to some power supply circuit.1. Visually check the wiring harness con-
nection.
2. Replace the harness if it has visible
damage.
3. If the harness check is OK, replace the
diagnosis sensor unit and passenger
air bag module. (Before disposing of
the passenger air bag module, it must
be deployed.) ASSIST A/B MODULE
[OPEN]Front passenger air bag module circuit
is open.
ASSIST A/B MODULE
[GND-SHORT]Front passenger air bag module circuit
is shorted to ground.
ASSIST A/B MODULE
[SHORT]Front passenger air bag module circuit
is shorted between lines.
SIDE MODULE LH
[OPEN]Front LH side air bag module circuit is
open.1. Visually check the wiring harness con-
nection.
2. Replace the harness if it has visible
damage.
3. If the harness check is OK, replace the
diagnosis sensor unit and front LH side
air bag module. (Before disposing of
the front LH side air bag module, it
must be deployed.) SIDE MODULE LH
[VB-SHORT]Front LH side air bag module circuit is
shorted to a power supply circuit.
SIDE MODULE LH
[GND-SHORT]Front LH side air bag module circuit is
shorted to ground.
SIDE MODULE LH
[SHORT]Front LH side air bag module circuit is
shorted between lines.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses with CONSULT-II (Cont’d)
RS-58
SRS800
Trouble Diagnoses without CONSULT-II=NJRS0049DIAGNOSTIC PROCEDURE 6NJRS0049S01Inspecting SRS malfunctioning parts by using “AIR BAG”
warning lamp — Diagnosis mode
NOTE:
SRS will not enter Diagnosis mode if no malfunction is
detected in User mode.
1. Turn ignition switch “ON”.
2. After “AIR BAG” warning lamp lights for 7 seconds, turn igni-
tion switch “OFF” within 1 second.
3. Wait more than 3 seconds.
4. Repeat steps 1 to 3 three times.
5. Turn ignition switch “ON”.
SRS is now in Diagnosis mode.
6. “AIR BAG” warning lamp operates in Diagnosis mode as fol-
lows:
NOTE:
If SRS does not enter Diagnosis mode even though malfunction is
detected in User mode, check the battery voltage.
If the battery voltage is less than 9V, charge the battery. Then go
to DIAGNOSTIC PROCEDURE 7, page RS-65.
If the battery voltage is OK, replace the diagnosis sensor unit.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses without CONSULT-II
RS-60
No. “AIR BAG” warning lamp flash pattern — Diagnosis mode — SRS condition
1
SRS333
athroughbare repeated. Diagnosis
results (pre-
viously
stored in the
memory)
might not be
erased after
repair.
Intermittent
malfunction
has been
detected in
the past.
Go to DIAG-
NOSTIC PRO-
CEDURE 8
(RS-67).
2
SRS341
athroughdare repeated.
b— Driver and front passen-
ger air bag and front seat belt
pre-tensioner marker (For iden-
tifying driver air bag, front pas-
senger air bag and/or front seat
belt pre-tensioners malfunction-
ing)
d— Indicates malfunctioning
part. The number of flash var-
ies with malfunctioning part
(0.5 sec. ON and 0.5 sec. OFF
is counted as one flash.)The system is
malfunctioning
and needs to
be repaired.
3
SRS342-A
athroughfare repeated.
b,c,d— Front side air bag
marker (For identifying front
side air bag malfunctioning)
f— Indicates malfunctioning
part. The number of flash var-
ies with malfunctioning part
(0.5 sec. ON and 0.5 sec. OFF
is counted as one flash.)
7. Malfunctioning part is indicated by the number of flashes (part
dorf). Compare the number of flashes to “Air Bag Warning
Lamp Flash Code Chart”, page RS-62, and locate malfunction-
ing part.
8. Turn ignition switch “OFF”, and disconnect both battery cables.
9. Repair the system as outlined by the “Repair order” in “Warn-
ing Lamp Flash Code Chart” that corresponds to the flash
code. For replacement procedure of component parts, refer to
RS-26.
10. After repairing the system, go to DIAGNOSTIC PROCEDURE
7, page RS-65.
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
BT
HA
SC
EL
IDX
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses without CONSULT-II (Cont’d)
RS-61
LH side air bag (satel-
lite) sensor is malfunc-
tioning.
(f: 4 flashes)Flash pattern
SRS339-A
athroughfare
repeated.
f— Four flashes indi-
cate malfunctioning LH
side air bag (satellite)
sensor circuit.
Repair order (“Recheck SRS at each replacement.”)
1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. Replace the LH side air bag (satellite) sensor.
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
* Follow the procedures in numerical order when repairing malfunctioningparts. Confirm whether malfunction is eliminated
using the air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is still observed, proceed to the next
step. When malfunction is eliminated, further repair work is not required.
SRS800
DIAGNOSTIC PROCEDURE 7NJRS0049S02Final checking after repairing SRS by using “AIR BAG” warn-
ing lamp — Diagnosis mode and User mode
1. After repairing SRS connect both battery cables.
2. Open driver’s door.
3. Turn ignition switch from “OFF” to “ON”.
4. “AIR BAG” warning lamp operates in Diagnosis mode as fol-
lows:
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
BT
HA
SC
EL
IDX
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Trouble Diagnoses without CONSULT-II (Cont’d)
RS-65
STARTING & CHARGING SYSTEMS
SECTION
SC
CONTENTS
PRECAUTIONS<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[2
Supplemental Restraint System (SRS)″AIR
BAG″and″SEAT BELT PRE-TENSIONER″...............2
Wiring Diagrams and Trouble Diagnoses....................2
BATTERY<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[..........3
How to Handle Battery ................................................3
METHODS OF PREVENTING OVER-DISCHARGE......3
CHECKING ELECTROLYTE LEVEL............................3
SPECIFIC GRAVITY CHECK......................................4
Battery Test and Charging Chart .................................6
CHART I<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[....6
CHART II<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[...7
A: SLOW CHARGE<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011> 8
B: STANDARD CHARGE..........................................10
C: QUICK CHARGE................................................. 11
STARTING SYSTEM<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011> 3
System Description ....................................................13
M/T MODELS<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011> 3
A/T MODELS<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011> 3
Wiring Diagram - START -/M/T Models.....................14
Wiring Diagram - START -/A/T Models .....................16
Trouble Diagnoses.....................................................17
Construction <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[............18
Removal and Installation ...........................................22
REMOVAL<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[22
INSTALLATION<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011> 2
Inspection<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[..............23
MAGNETIC SWITCH CHECK...................................23
PINION/CLUTCH CHECK.........................................23
BRUSH CHECK<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011> 3
YOKE CHECK<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011> 4
ARMATURE CHECK................................................24
Assembly <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[............25
PINION PROTRUSION LENGTH ADJUSTMENT........26
CHARGING SYSTEM<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011> 7
System Description ....................................................27
Wiring Diagram - CHARGE -.....................................28
Trouble Diagnoses.....................................................29
WITH IC REGULATOR.............................................29
MALFUNCTION INDICATOR....................................29
Construction <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[............30
Removal and Installation ...........................................33
REMOVAL (QG ENGINE MODELS)..........................33
REMOVAL (YD ENGINE MODELS)...........................33
INSTALLATION<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011> 4
Disassembly<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...........34
REAR COVER<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011> 4
REAR BEARING<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011> 4
Inspection<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[..............34
ROTOR CHECK<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011> 4
BRUSH CHECK<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011> 5
STATOR CHECK<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011> 5
Assembly <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[............35
RING FITTING IN REAR BEARING...........................35
REAR COVER INSTALLATION.................................36
SERVICE DATA AND SPECIFICATIONS (SDS).........37
Battery<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[................37
Starter <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[................37
Alternator <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[..............38
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
EL
IDX
How to Handle BatteryNJSC0003CAUTION:
If it becomes necessary to start the engine with a booster
battery and jumper cables,
1) Use a 12-volt booster battery.
2) After connecting battery cables, ensure that they are
tightly clamped to battery terminals for good contact.
3) Never add distilled water through the hole used to check
specific gravity.
MEL040F
METHODS OF PREVENTING OVER-DISCHARGENJSC0003S01The following precautions must be taken to prevent over-discharg-
ing a battery.
The battery surface (particularly its top) should always be kept
clean and dry.
The terminal connections should be clean and tight.
At every routine maintenance, check the electrolyte level.
This also applies to batteries designated as “low maintenance”
and “maintenance-free”.
MEL041F
When the vehicle is not going to be used over a long period of
time, disconnect the negative battery terminal.
MEL042F
Check the charge condition of the battery.
Periodically check the specific gravity of the electrolyte. Keep
a close check on charge condition to prevent over-discharge.
CHECKING ELECTROLYTE LEVELNJSC0003S02WARNING:
Do not allow battery fluid to come in contact with skin, eyes,
fabrics, or painted surfaces. After touching a battery, do not
touch or rub your eyes until you have thoroughly washed your
hands. If acid contacts eyes, skin or clothing, immediately
flush with water for 15 minutes and seek medical attention.
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
EL
IDX
BATTERY
How to Handle Battery
SC-3
MEL043F
Remove the cell plug using a suitable tool.
Add distilled water up to the MAX level.
SEL709E
SulphationNJSC0003S0201A battery will be completely discharged if it is left unattended
for a long time and the specific gravity will become less than
1.100. This may result in sulphation on the cell plates.
To determine if a battery has been “sulphated”, note its volt-
age and current when charging it. As shown in the figure, less
current and higher voltage are observed in the initial stage of
charging sulphated batteries.
A sulphated battery may sometimes be brought back into ser-
vice by means of a long, slow charge, 12 hours or more, fol-
lowed by a battery capacity test.
MEL042FA
SPECIFIC GRAVITY CHECKNJSC0003S031. Read hydrometer and thermometer indications at eye level.
2. Convert into specific gravity at 20°C (68°F).
Example:
When electrolyte temperature is 35°C (95°F) and specific grav-
ity of electrolyte is 1.230, converted specific gravity at 20°C
(68°F) is 1.240.
When electrolyte temperature is 0°C (32°F) and specific grav-
ity of electrolyte is 1.210, converted specific gravity at 20°C
(68°F) is 1.196.
BATTERY
How to Handle Battery (Cont’d)
SC-4
SEL007Z
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
EL
IDX
BATTERY
How to Handle Battery (Cont’d)
SC-5