Trouble DiagnosesNJSC0018If any abnormality is found, immediately disconnect battery negative terminal.
SEL761W
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STARTING SYSTEM
Trouble Diagnoses
SC-17
MEL949N
InspectionNJSC0019MAGNETIC SWITCH CHECKNJSC0019S01Before starting to check, disconnect battery ground cable.
Disconnect “M” terminal of starter motor.
1. Continuity test (between “S” terminal and switch body).
No continuity ... Replace.
2. Continuity test (between “S” terminal and “M” terminal).
No continuity ... Replace.
MEL139L
PINION/CLUTCH CHECKNJSC0019S021. Inspect pinion teeth.
Replace pinion if teeth are worn or damaged. (Also check
condition of ring gear teeth.)
2. Inspect reduction gear teeth (If equipped).
Replace reduction gear if teeth are worn or damaged. (Also
check condition of armature shaft gear teeth.)
3. Check to see if pinion locks in one direction and rotates
smoothly in the opposite direction.
If it locks or rotates in both directions, or unusual resistance is
evident. ... Replace.
SEL014Z
BRUSH CHECKNJSC0019S03BrushNJSC0019S0301Check wear of brush.
Wear limit length:
Refer to SDS (SC-37).
Excessive wear ... Replace.
SEL015Z
Brush Spring CheckNJSC0019S0302Check brush spring pressure with brush spring detached from
brush.
Spring pressure (with new brush):
Refer to SDS (SC-37).
Not within the specified values ... Replace.
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STARTING SYSTEM
Inspection
SC-23
System DescriptionNJSC0009The alternator provides DC voltage to operate the vehicle’s electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times to alternator terminal 4 (S) through:
10A fuse (No. 39, located in the fuse and fusible link box).
Terminal B supplies power to charge the battery and operate the vehicle’s electrical system. Output voltage
is controlled by the IC regulator at terminal 4 (S) detecting the input voltage. The charging circuit is protected
by the 100A fusible link.
The alternator is grounded to the engine block.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No. 30, located in the fuse block (J/B)]
to combination meter terminal 30
Ground is supplied to terminal 18 of the combination meter through terminal 3 (L) of the alternator. With power
and ground supplied, the charge warning lamp will illuminate. When the alternator is providing sufficient volt-
age with the engine running, the ground is opened and the charge warning lamp will go off.
If the charge warning lamp illuminates with the engine running, a fault is indicated.GI
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CHARGING SYSTEM
System Description
SC-27
Trouble DiagnosesNJSC0011Before conducting an alternator test, make sure that the battery is fully charged. A 30-volt voltmeter and suit-
able test probes are necessary for the test. The alternator can be checked easily by referring to the Inspec-
tion Table.
Before starting, inspect the fusible link.
Use fully charged battery.
WITH IC REGULATORNJSC0011S01
SEL338V
NOTE:
If the inspection result is OK even though the charging system is malfunctioning, check the B terminal
connection. (Check the tightening torque.)
When field circuit is open, check condition of rotor coil, rotor slip ring and brush. If necessary, replace faulty
parts with new ones.
MALFUNCTION INDICATORNJSC0011S02The IC regulator warning function activates to illuminate “CHARGE” warning lamp, if any of the following
symptoms occur while alternator is operating:
Excessive voltage is produced.
No voltage is produced.
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CHARGING SYSTEM
Trouble Diagnoses
SC-29
BatteryNJSC0014
Applied
modelQG engine YD engine
Type 34B19L 46B24L 55D23L 65D26LYUASA type code YUASA type code
110D26L
025 027 063 065 075 096L 010S 067 096
Capac-
ity V-AH12-27 12-36 12-48 12-52 12-47 12-55 12-50 12-65 12-60 12-64 12-70
StarterNJSC0015
Ty p eD7E31 S114-570B S114-800B M2T48681 M0T83581A M8T71371
VALEO make HITACHI make MITSUBISHI make
Non-reduction Non-reduction Reduction Non-reduction Reduction Reduction
Applied model QG engine YD engine
System voltage V12
No-loadTerminal voltage V 11.0 11.5 11.0 11.5 11.0 11.0
Current A 45 Less than 60 Less than 90 Less than 53 Less than 90 Less than 145
Revolution rpm 12,000More than
6,000More than
2,750More than
6,000More than
2,750More than
3,400
Minimum diameter of commutator mm
(in)28.2 (1.110) 28.0 (1.102) 31.4 (1.236) 28.8 (1.134) 31.4 (1.236)
Minimum length of brush mm (in) 6.15 (0.242) 9.0 (0.354) 10.5 (0.413) 11.5 (0.453) 7.0 (0.276) 11.0 (0.433)
Brush spring tension N (kg, lb)16.2 - 19.8
(1.65 - 2.02,
3.46 - 4.45)9.8 - 13.7
(1.0 - 1.4,
2.2 - 3.1)12.7 - 17.7
(1.3 - 1.8,
2.9 - 4.0)13.7 - 25.5
(1.4 - 2.6,
3.1 - 5.7)15.0 - 20.4
(1.5 - 2.1,
3.4 - 4.6)26.5 - 36.3
(2.7 - 3.7,
6.0 - 8.2)
Clearance between bearing metal and
armature shaft mm (in)0.05 (0.0020) Less than 0.2 (0.008) —
Clearance “” between pinion front
edge and pinion stopper mm (in)Max. 1 (0.039) 0.3 - 2.5 (0.012 - 0.098)0.5 - 2.0
(0.020 - 0.079)—
Movement “” in height of pinion
assembly mm (in)Max. 12.2
(0.480)—0.5 - 2.0
(0.020 - 0.079)
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SERVICE DATA AND SPECIFICATIONS (SDS)
Battery
SC-37
Antenna - See Power antenna .....................EL-214
Anti-lock brake system - See ABS .................BR-45
Anti-lock brake system - Wiring
diagram <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110025[R-50
APPS1 - Wiring diagram
(QG engine)................................EC-221, EC-547
APPS2 - Wiring diagram
(QG engine)................................EC-348, EC-621
APPS3 - Wiring diagram
(QG engine)................................EC-214, EC-540
APS - Wiring diagram (YD engine) ................EC-89
Audio and A/C control removal and
installation - See Instrument panel .............BT-25
Audio <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011[...EL-192
Auto air conditioner - Wiring diagram ..........ATC-33
Automatic amplifier .........................ATC-40, ATC-55
Automatic transaxle number............................GI-42
B
Back-up lamp switch (M/T) ............................MT-21
Back-up lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
28002f[-60
Ball joint (front) ...............................................SU-13
Basic inspection (QG engine) ..........EC-65, EC-444
Basic inspection (YD engine) .........................EC-48
Battery <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[......SC-3
Baulk ring (M/T) .................................MT-31, 55, 93
Blower motor (manual A/C) ............................HA-51
Blower motor ..................ATC-69, ATC-74, ATC-121
Blower resistor (manual A/C) .........................HA-51
Blower unit (manual A/C) ...............................HA-89
Blower unit <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
24> 7 C-120
Board-on lift <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[..GI-45
Body alignment ...............................................BT-74
Brake booster .................................................BR-20
Brake fluid change ...........................................BR-7
Brake fluid level and line check .......................BR-7
Brake hydraulic line ..........................................BR-9
Brake master cylinder ....................................BR-14
Brake pedal <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110025[R-12
Brake switch (QG engine) .............EC-361, EC-630
BRK/SW - Wiring diagram
(QG engine)................................EC-362, EC-631
Bulb specifications ........................................EL-598
Bumper, front <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[.BT-7
Bumper, rear <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110025[T- 1 0
C
Camshaft (QG engine)...................................EM-32
Camshaft inspection (YD engine) ..................EM-49
Camshaft position sensor (PHASE)
(QG engine)................................EC-241, EC-563
CAN (Controller Area Network)........AT-110, AT-306
CAN (Controller Area Network) ....EL-509, 512, 530
CAN - Wiring diagram
(QG engine) ................................EC-118, EC-495
CAN - Wiring diagram ..........................EL-513, 531CAN communication
(QG engine) .....EC-117, EC-494, AT-110, AT-306
CAN communication .....................EL-509, 512, 530
Canister-See EVAP canister
(QG engine)................................EC-402, EC-721
CHARGE - Wiring diagram ............................SC-28
Charging system ............................................SC-27
CHIME - Wiring diagram...............................EL-139
CIGAR - Wiring diagram ...............................EL-171
Cigarette lighter.............................................EL-171
Circuit breaker.................................................EL-23
CKPS - Wiring diagram (YD engine) .............EC-99
Closed loop control (QG engine) .....EC-24, EC-419
Clutch cover <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[CL-22
Clutch disc <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[.CL-22
Clutch master cylinder ....................................CL-11
Clutch operating cylinder ................................CL-14
Clutch pedal <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[CL-10
Clutch release bearing .............................CL-17, 20
Clutch release mechanism .......................CL-17, 20
Clutch withdrawal lever ............................CL-17, 20
Coil spring (front)..............................................SU-9
Coil spring (rear) ............................................SU-21
Collision diagnosis..........................................RS-71
Combination lamp, rear, removal and
installation <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[BT-47
Combination meter removal and instal-
lation - See Instrument panel ......................BT-25
Combination meter ........................................EL-110
Combination switch .........................................EL-39
Component Location (auto A/C) ...................ATC-30
Component Location (manual A/C) ................HA-21
Compression pressure (QG engine)..............EM-57
Compression pressure (YD engine) ................EM-9
Compressor clutch removal and instal-
lation (manual A/C) .....................................HA-82
Compressor clutch removal and
installation ...............................................ATC-139
Compressor precaution (manual A/C)..............HA-5
Compressor special service tool
(manual A/C) .................................................HA-9
Compressor special service tool ..................ATC-11
Condenser <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
24> 7 &