2003 NISSAN ALMERA N16 petrol

AT-500
[ALL]
ASSEMBLY
10. Tighten side cover fixing bolts to specified torque.
●Do not mix bolts A and B.
●Always replace bolts A as they are self-sealing bolts.
Assembly (2)ECS007TP
1. Remove paper rolled around bearing retainer.
2. Install thrust washer on bearing retainer.
●Apply petroleum jelly to thrust washer.
3. Install forward clutch assembly.
●Align teeth of low & reverse brake drive plates before
installing.
●Make sure that bearing retainer seal rings are not spread.
4. Install thrust needle bearing on bearing retainer.
●Apply petroleum jelly to thrust bearing.
●Pay attention to direction of thrust needle bearing.
SAT124E
SAT354D
SAT355D
SAT356D

ASSEMBLY
AT-501
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
5. Install thrust needle bearing on rear internal gear.
●Apply petroleum jelly to thrust needle bearing.
●Pay attention to direction of thrust needle bearing.
6. Hold forward clutch hub and turn overrun clutch hub.
Check overrun clutch hub for directions of lock and unlock.
●If not as shown in illustration, check installed direction of for-
ward one-way clutch.
7. Install rear internal gear assembly.
●Align teeth of forward clutch and overrun clutch drive
plate.
8. Install needle bearing on rear planetary carrier.
●Apply petroleum jelly to needle bearing.
●Pay attention to direction of needle bearing.
9. Install rear sun gear on rear planetary carrier.
●Pay attention to direction of rear sun gear.
SAT357D
SAT358D
SAT359D
SAT360D
SAT052D

AT-502
[ALL]
ASSEMBLY
10. Install rear planetary carrier on transmission case.
11. Install thrust needle bearing on front planetary carrier.
●Apply petroleum jelly to thrust needle bearing.
●Pay attention to direction of thrust needle bearing.
12. Install low one-way clutch to front planetary carrier by turning it
in the direction of the arrow as shown.
13. While holding front planetary carrier, turn low one-way clutch.
Check low one-way clutch for correct directions of lock and
unlock.
14. Install front planetary carrier assembly on transmission case.
15. Install snap ring with screwdriver.
●Forward clutch and bearings must be correctly installed
for snap ring to fit groove of transmission case.
SAT362D
SAT363D
SAT048D
SAT047D
SAT046D

ASSEMBLY
AT-503
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
16. Install needle bearing on front sun gear.
●Apply petroleum jelly to needle bearing.
●Pay attention to direction of needle bearing.
17. Install front sun gear on front planetary carrier.
18. Install needle bearing on front sun gear.
●Apply petroleum jelly to needle bearing.
●Pay attention to direction of needle bearing.
19. Install high clutch hub on front sun gear.
20. Install needle bearing on high clutch hub.
●Apply petroleum jelly to needle bearing.
●Pay attention to direction of needle bearing.
SAT367D
SAT368D
SAT369D
SAT370D
SAT371D

AT-508
[ALL]
ASSEMBLY
Assembly (3)
ECS007TR
1. Remove reverse clutch assembly and install needle bearing on
high clutch assembly.
●Pay attention to direction of needle bearing.
2. Install reverse clutch assembly
3. Install anchor end pin and lock nut on transmission case.
4. Place brake band on outside of reverse clutch drum. Tighten
anchor end pin just enough so that brake band is evenly fitted on
reverse clutch drum.
5. Place bearing race selected in total end play adjustment step on
oil pump cover.
●Apply petroleum jelly to bearing race.
6. Place thrust washer selected in reverse clutch end play step on
reverse clutch drum.
●Apply petroleum jelly to thrust washer.
SAT387D
SAT038D
SAT389D
SAT390D

ASSEMBLY
AT-511
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
16. Install accumulator piston.
a. Check contact surface of accumulator piston for damage.
b. Install O-rings on accumulator piston.
●Apply ATF to O-rings.
c. Install accumulator pistons and return springs on transmission
case.
●Apply ATF to inner surface of transmission case.
17. Install lip seals for band servo oil holes on transmission case.
●Apply petroleum jelly to lip seals.
SAT406DA
Accumulator piston O-rings:
Refer to AT-515, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)" .
SAT407DA
Return springs:
Refer to AT- 5 1 5 , "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)" .
SAT878J
SAT021D
SAT022D

Trouble Diagnoses=NJBT0022DIAGNOSTIC TABLENJBT0022S01NOTE:
For diagnosing electric problem, refer to “ELECTRIC SUNROOF”
in EL section.
Check items (Components)
Wind deflector Adjustment Drain hoses WeatherstripLink and wire
assembly
Reference page BT-64 BT-65 BT-66 BT-66 BT-67
SymptomExcessive wind
noise12 3
Water leaks 1 2 3
Sunroof rattles 1 4 2 3
Excessive opera-
tion noise123
The numbers in this table mean checking order.
SBT331
WIND DEFLECTORNJBT0022S021. Open lid.
2. Check visually for proper installation.
3. Check to ensure a proper amount of petroleum jelly has been
applied to wind deflector connection points; apply if necessary.
SBT332
4. Check that wind deflector is properly retracted by hand. If it is
not, remove and visually check condition. (Refer to removal
procedures, BT-60.) If wind deflector is damaged, replace with
new one. If wind deflector is not damaged, re-install properly.
SUNROOF
Trouble Diagnoses
BT-64

3. Check weatherstrip visually for any damage, deterioration, or
flattening.
If any damage is found, replace weatherstrip.
CAUTION:
Do not remove weatherstrip except when replacing, or filling
up butyl seal.
LINK AND WIRE ASSEMBLYNJBT0022S06NOTE:
Before replacing a suspect part, carefully ensure it is the source of
noise being experienced.
1. Check link to determine if coating film has peeled off to such
an extent that substrate is visible. Check also to determine if
link is the source of noise. If it is, replace it.
2. Visually check to determine if a sufficient amount of petroleum
jelly has been applied to wire or rail groove. If not, add petro-
leum jelly as required.
3. Check wire for any damage or deterioration. If any damage is
found, remove rear guide (refer to removal procedures, BT-60,
for details), then replace wire.
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
HA
SC
EL
IDX
SUNROOF
Trouble Diagnoses (Cont’d)
BT-67