2003 FORD MUSTANG belt

3. Install the belt idler pulleys and the bolts. Item Part
Number Description
1 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
2 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
3 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
4 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
5 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
6 W706508 Stud, Hex Shldr Pilot, M8 x 1.25 x 50 —
M6 x 1 x
10 7 N808586 Stud and Washer, Hex Head Pilot, M8 x 1.25 x 60
—
M6 x 1 x 26 8 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
9 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
10 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
11 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 12 W706560 Stud, Hex Head Pilot, M8 x 1.25 x 65 —
M8 x
1.25 x 16 13 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 14 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 15 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 Klj . 5 ba
92003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

13. Position the battery cable and install the two nuts.
14. Install the crankshaft pulley. For additional information, refer to
Crankshaft Pulley in this section.
15. Install the water pump pulley and the bolts.
16. Install the cooling fan. For additional information, refer to Section 303 - 03A or
Section 303 - 03B .
17. Install the accessory drive belt. For additional information, refer to Section 303 - 05 .
18. Install the valve covers. For additional information, refer to Valve Cover RH and
Valve Cover LH in this section.
19. Position the radio ignition interference capacitors and install the nuts. Klj . 8 ba
92003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

19. Remove the accessory drive belt.
20. Remove the power steering reservoir and bracket as an assembly.
1. Disconnect the supply line from the pump.
2. Remove the (3) bolts and the reservoir and bracket.
21. Remove the upper generator support bracket.
22. Remove the bolts and the generator. Klj . 7 ba
212003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

43. Using the special tool, remove the crankshaft pulley.
44. Remove the coolant pump pulley.
1. Remove the coolant pump pulley bolts.
2. Remove the coolant pump pulley.
45. Remove the bolts and belt idler pulleys.
46. Using the special tool, remove the engine front cover seal. Klj . 14 ba
212003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

21. Rotate the belt tensioner and remove the accessory drive belt.
22. Remove the power steering reservoir bracket as an assembly.
1. Disconnect the supply line from the pump.
2. Remove the three bolts and reservoir.
23. Remove the upper generator support bracket.
24. Remove the bolts and the generator. Klj . 8 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

47. Remove the water pump pulley.
1. Remove the water pump pulley bolts.
2. Remove the water pump pulley.
48. Remove the bolts and belt idler pulleys.
49. NOTE: The gasket can be reused if not damaged.
Remove the oil pan. zRemove the bolts.
z Remove the oil pan. Klj . 16 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

55. Tighten the four oil pan bolts in the sequence shown in three stages.
zStage 1: Tighten to 2 Nm (18 lb- in).
z Stage 2: Tighten to 20 Nm (15 lb- ft).
z Stage 3: Tighten an additional 60 degrees.
56. Install the belt idler pulleys. 57. Lubricate the engine front cover and the front oil seal inner lip with clean engine oil. 8 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
9 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
10 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
11 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 12 W706560 Stud and Washer, Hex-
Head Pilot, M8 x 1.25 x 65
— M8 x 1.25 x 16 13 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 14 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 15 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 Klj . 22 ba
362003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

82. Install the generator support brace.
83. Install the accessory drive belt. For additional information, refer to
Section 303 - 05 .
84. Install the radio interference capacitors.
85. Install the ignition coils and bolts. Klj . 30 ba
362003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...