2003 FORD MUSTANG manual transmission

[x] Cancel search: manual transmission

Page 2816 of 4378

FORD MUSTANG 2003  Workshop Manual DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES 
Countershaft Bearing 
Disassembly and Assembly 
1. Cut the outer cage, then remove the outer cage and rollers. 
2. Using the special tool and a press, remove

Page 2818 of 4378

FORD MUSTANG 2003  Workshop Manual DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES 
Synchronizers 
Disassembly and Assembly 
NOTE: 
This procedure applies to all synchronizer assemblies. 
1. Scribe an alignment mark on the sliding sleeve and

Page 2820 of 4378

FORD MUSTANG 2003  Workshop Manual DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES 
Gearshift Rail Bushing 
Disassembly and Assembly 
1. Using the special tools, remove the gearshift rail bearing from the transmission case. Discard  the bear

Page 2822 of 4378

FORD MUSTANG 2003  Workshop Manual DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES 
Gearshift Rail and Fork 
Disassembly and Assembly 
1. Using a 5/32- inch drift and a hammer, remove and discard the split pin. Slide the shift fork from 
the

Page 2824 of 4378

FORD MUSTANG 2003  Workshop Manual ASSEMBLY 
Transmission 
1. Lubricate all components with transmission fluid during assembly. 
2. Attach the clutch housing to the special tool. 
SECTION 308-
03B: Manual Transaxle/Transmission — TR3

Page 2826 of 4378

FORD MUSTANG 2003  Workshop Manual 6. Install the reverse idler gear on the shaft. 
7. Install the reverse idler gear into the case. 
8. Install a new seal on the reverse idler bolt, then install the bolt in the transmission case. 
9.

Page 2828 of 4378

FORD MUSTANG 2003  Workshop Manual 13. Install the countershaft. 
�zLift the mainshaft upward, tilt the countershaft and install. 
14. Install the case with two opposing bolts. 
15. NOTE:  Rotate the transmission so that the input shaf

Page 2829 of 4378

FORD MUSTANG 2003  Workshop Manual output shaft. Record the measurement. 
16. Rotate the transmission so that the input shaft is pointing downward. 
17. NOTE:  Rotate the countershaft to seat the bearings. 
Using the special tools, mea