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25. Separate the fuel charging wiring harness from the fuel injection supply manifold in four places
and position the harness aside.
26. Remove the ten bolts and the intake manifold, and the supercharger and fuel supply manifold as an assembly.
27. NOTE: Inspect the intake manifold gaskets and install new gaskets, if necessary.
NOTE: Install new bypass tube O- rings and lubricate them, using premium engine coolant.
To install, reverse the removal procedure. zTighten the intake manifold bolts in the sequence shown. Klj . 6 ba
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IN-
VEHICLE REPAIR
Valve Cover LH
Removal and Installation 1. Remove the Hydro Boost brake booster. For additional information, refer to Section 206 - 07 .
2. Remove the LH ignition coils. For additional information, refer to Section 303 - 07C .
3. Disconnect the engine coolant temperature (ECT) sensor and unclip the wiring harness from the stud.
4. Unclip the wiring harness from the power steering bracket.
5. Disconnect the electrical connectors from the fuel pulse damper, EGR vacuum regulator solenoid, supercharger bypass vacuum solenoid, and the differential pressure feedback EGR
system.
SECTION 303-
01C: Engine — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Material
Item Specification
Silicone Gasket and Sealant
F7AZ-
19554- EA WSE-
M4G323- A4 Metal Surface Cleaner
F4AZ-
19A536- RA WSE-
M5B392- A Klj . 1 ba
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5. Raise and support the vehicle. For additional information, refer to
Section 100 - 02 .
6. Remove the starter motor terminal cover.
7. Disconnect the starter wiring. 1. Remove the nut and disconnect the battery positive cable.
2. Remove the nut and disconnect the starter solenoid wire.
8. Remove the three bolts and the starter. Klj . 2 ba
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9. Install the special tool.
10. Remove the bolts and the alternator support bracket.
11. Remove the nut and position the wiring harness aside.
12. Remove the stud and position the coolant hose assembly aside.
13. Remove the auxiliary crankshaft pulley brace fasteners. Klj . 3 ba
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17. Remove the coolant hose mounting bolt.
18. Disconnect the supercharger coolant hoses and remove the supercharger hose and tube
assembly.
19. Disconnect the camshaft position (CMP) sensor electrical connector. 20. Unclip the wiring harness from the power steering bracket. Klj . 4 ba
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25. Remove the fasteners and the supercharger belt idler support bracket assembly.
26. Remove the wiring harness bracket.
27. Remove the water pump pulley.
28. Remove the bolts, the studs and the engine front cover. Klj . 6 ba
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4. Install the wiring harness bracket and the nut.
5. Install the supercharger belt idler support bracket assembly and fasteners.
6. Install the power steering hose bracket nut.
7. Install the power steering reservoir and the fasteners. Klj . 9 ba
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8. Connect the power steering hoses.
9. Install the power steering hose nut.
10. Attach the wiring harness to the power steering bracket.
11. Connect the camshaft position (CMP) sensor electrical connector. Klj . 10 ba
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