outboard seat belt and retractor unit must be
replaced. (Refer to 8 - ELECTRICAL/RESTRAINTS/
FRONT OUTBOARD SEAT BELT & RETRACTOR -
REMOVAL).
OPERATION
The seat belt tension reducer is controlled by a
ground signal received from the seat belt switch on
the seat belt switch sense circuit and a battery cur-
rent signal received from the ignition switch on the
fused ignition switch output (run-accessory) circuit.
When the seat belt switch is closed (the driver side
front seat belt is fastened) and the ignition switch is
in the On or Accessory positions, the seat belt tension
reducer solenoid is energized. When the solenoid is
energized, it actuates a mechanism within the driver
side front outboard seat belt retractor to reduce the
normal recoil spring tension exerted by the retractor
spool, which is designed to reel in the seat belt web-
bing onto the spool. When the driver side seat belt is
unbuckled or if the ignition switch is turned to any
position except On or Accessory, the tension reducer
solenoid is de-energized and the normal recoil spring
tension of the retractor is restored.
The action of the seat belt tension reducer results
in improved seat belt comfort for the driver. Reducing
the seat belt retractor recoil spring tension is desir-
able on standard cab models of this vehicle and not
on the quad cab model due to the different mounting
position required for the seat belt turning loop on the
B-pillar relative to the driver's seat position on the
standard cab model. The seat belt tension reducer
may be diagnosed using conventional diagnostic tools
and methods.
DIAGNOSIS AND TESTING - SEAT BELT
TENSION REDUCER
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINTSYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable. Disconnect the body wire harness connector for
the seat belt tension reducer from the tension
reducer connector receptacle on the driver side front
outboard seat belt and retractor unit. Using an ohm-
meter, measure the resistance between the seat belt
switch sense circuit terminal pin and the fused igni-
tion switch output (run-accessory) circuit terminal
pin in the tension reducer connector receptacle on
the retractor. Resistance through the tension reducer
solenoid coil should be 53 ohms at 20É C (68É F). If
OK, go to Step 2. If not OK, replace the faulty driver
side front outboard seat belt and retractor unit.
(2) Check for continuity between the seat belt
switch sense circuit cavity of the body wire harness
connector for the seat belt tension reducer and a good
ground. There should be continuity with the driver
side front seat belt buckled, and no continuity with
the driver side front seat belt unbuckled. If OK, go to
Step 3. If not OK, repair the shorted or open seat
belt switch sense circuit between the tension reducer
and the seat belt switch as required.
(3) Reconnect the battery negative cable. Check for
battery current at the fused ignition switch output
(run-accessory) circuit of the body wire harness con-
nector for the seat belt tension reducer. There should
be battery current with the ignition switch in the On
or Accessory positions, and no battery current with
the ignition switch in any other position. If not OK,
repair the shorted or open fused ignition switch out-
put (run-accessory) circuit between the tension
reducer and the ignition switch as required.
DRRESTRAINTS 8O - 49
SEAT BELT TENSION REDUCER (Continued)
and inert gas canister are sealed and connected to a
tubular manifold so that all of the released gas is
directed into the folded curtain airbag cushion, caus-
ing the cushion to inflate.
As the airbag cushion inflates it will drop down
from the roof rail between the edge of the headliner
and the side glass/body pillars to form a curtain-like
cushion to protect the vehicle occupants during a side
impact collision. The front tether keeps the front por-
tion of the bag taut, thus ensuring that the bag will
deploy in the proper position. Following the airbag
deployment, the airbag cushion quickly deflates by
venting the inert gas through the loose weave of the
cushion fabric, and the deflated cushion hangs down
loosely from the roof rail.
REMOVAL
The following procedure is for replacement of a
faulty or damaged side curtain airbag. If the airbag
is faulty or damaged, but not deployed, review the
recommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the side curtain airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG UNIT AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE SIDE
CURTAIN AIRBAG, OR BECOMING ENTRAPPED
BETWEEN THE SIDE CURTAIN AIRBAG CUSHION
AND THE HEADLINER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
(1) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(2) Remove the headliner from the vehicle. (Refer
to 23 - BODY/INTERIOR/HEADLINER - REMOV-
AL).
(3) Remove the screw that secures the side curtain
airbag tether retainer to the base of the A-pillar near
the belt line (Fig. 49).
(4) Disengage the two side curtain airbag tether
plastic retainer clips from the A-pillar.
(5) Disconnect the body wire harness connector for
the side curtain airbag from the connector receptacle
at the back of the airbag inflator.
(6) Remove the four screws (standard cab) or six
screws (quad cab) that secure the side curtain airbag
inflator and manifold tube brackets to the nuts in the
roof rail.
(7) Grasp the extruded plastic side curtain airbag
channel firmly and pull it straight away from the
roof rail far enough to disengage all three (standard
cab) or five (quad cab) plastic push-in fasteners that
secure it.
Fig. 49 Side Curtain Airbag Remove/Install - Typical
1 - ROOF SIDE RAIL
2 - SPRING NUT (4 - STD CAB/6 - QUAD CAB)
3 - SCREW (4 - STD CAB/6 - QUAD CAB)
4 - CLIP (2)
5 - RIVET NUT
6 - SCREW
7 - SIDE CURTAIN AIRBAG
8 - RETAINER (3 - STD CAB/5 - QUAD CAB)
9 - WIRE HARNESS CONNECTOR
8O - 52 RESTRAINTSDR
SIDE CURTAIN AIRBAG (Continued)
(8) Remove the side curtain airbag from the vehi-
cle as a unit.
INSTALLATION
The following procedure is for replacement of a
faulty or damaged side curtain airbag. If the airbag
is faulty or damaged, but not deployed, review the
recommended procedures for handling non-deployed
supplemental restraints. (Refer to 8 - ELECTRICAL/
RESTRAINTS - STANDARD PROCEDURE - HAN-
DLING NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS). If the side curtain airbag has been
deployed, review the recommended procedures for
service after a supplemental restraint deployment
before removing the airbag from the vehicle. (Refer to
8 - ELECTRICAL/RESTRAINTS - STANDARD PRO-
CEDURE - SERVICE AFTER A SUPPLEMENTAL
RESTRAINT DEPLOYMENT).
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
WARNING: WHEN REMOVING A DEPLOYED AIR-
BAG, RUBBER GLOVES, EYE PROTECTION, AND A
LONG-SLEEVED SHIRT SHOULD BE WORN. THERE
MAY BE DEPOSITS ON THE AIRBAG UNIT AND
OTHER INTERIOR SURFACES. IN LARGE DOSES,
THESE DEPOSITS MAY CAUSE IRRITATION TO THE
SKIN AND EYES.
WARNING: USE EXTREME CARE TO PREVENT ANY
FOREIGN MATERIAL FROM ENTERING THE SIDE
CURTAIN AIRBAG, OR BECOMING ENTRAPPED
BETWEEN THE SIDE CURTAIN AIRBAG CUSHION
AND THE HEADLINER. FAILURE TO OBSERVE THIS
WARNING COULD RESULT IN OCCUPANT INJURIES
UPON AIRBAG DEPLOYMENT.
(1) Position the side curtain airbag into the vehicle
as a unit.
(2) Align all three (standard cab) or five (quad cab)
plastic push-in fasteners that secure the extrudedplastic side curtain airbag channel with their holes
in the roof side rail and push them straight into the
roof rail until they are fully seated (Fig. 49).
(3) Working from the rear of the vehicle to the
front, install and tighten the four screws (standard
cab) or six screws (quad cab) that secure the side cur-
tain airbag inflator and manifold tube brackets to the
nuts in the roof rail. Tighten the screws to 5 N´m (40
in. lbs.).
(4) Reconnect the body wire harness connector for
the side curtain airbag to the connector receptacle at
the back of the airbag inflator. Be certain the connec-
tor is fully engaged and latched.
(5) Engage the two side curtain airbag tether plas-
tic retainer clips into the A-pillar.
(6) Install and tighten the screw that secures the
side curtain airbag tether retainer to the base of the
A-pillar near the belt line. Tighten the screw to 6
N´m (55 in. lbs.).
(7) Reinstall the headliner into the vehicle. (Refer
to 23 - BODY/INTERIOR/HEADLINER - INSTALLA-
TION).
(8) Do not reconnect the battery negative cable at
this time. The supplemental restraint system verifi-
cation test procedure should be performed following
service of any supplemental restraint system compo-
nent. (Refer to 8 - ELECTRICAL/RESTRAINTS -
STANDARD PROCEDURE - VERIFICATION TEST).
SIDE IMPACT AIRBAG
CONTROL MODULE
DESCRIPTION
On vehicles equipped with the optional side curtain
airbags, a Side Impact Airbag Control Module
Fig. 50 Side Impact Airbag Control Module
1 - CONNECTOR RECEPTACLE
2 - SIACM
DRRESTRAINTS 8O - 53
SIDE CURTAIN AIRBAG (Continued)
REMOVAL
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
WARNING: THE SIDE IMPACT AIRBAG CONTROL
MODULE CONTAINS THE IMPACT SENSOR, WHICH
ENABLES THE SYSTEM TO DEPLOY THE SIDE
CURTAIN AIRBAGS. NEVER STRIKE OR DROP THE
SIDE IMPACT AIRBAG CONTROL MODULE, AS IT
CAN DAMAGE THE IMPACT SENSOR OR AFFECT
ITS CALIBRATION. IF A SIDE IMPACT AIRBAG CON-
TROL MODULE IS ACCIDENTALLY DROPPED DUR-
ING SERVICE, THE MODULE MUST BE SCRAPPED
AND REPLACED WITH A NEW UNIT. FAILURE TO
OBSERVE THIS WARNING COULD RESULT IN ACCI-
DENTAL, INCOMPLETE, OR IMPROPER SIDE CUR-
TAIN AIRBAG DEPLOYMENT AND POSSIBLE
OCCUPANT INJURIES.
(1) Adjust the front seat to its most forward posi-
tion for easiest access to the lower B-pillar trim.
(2) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(3) Remove the front outboard seat belt and retrac-
tor from the inside of the B-pillar. (Refer to 8 -
ELECTRICAL/RESTRAINTS/FRONT OUTBOARD
SEAT BELT & RETRACTOR - REMOVAL - STAN-
DARD CAB).
(4) Remove the four screws that secure the Side
Impact Airbag Control Module (SIACM) mounting
bracket to the inside of the B-pillar (Fig. 51).
(5) Reach through the retractor mounting hole in
the inner B-pillar to access and disengage the two
plastic push-in fasteners that secure the SIACM to
the inside of the B-pillar.(6) Pull the SIACM and mounting bracket out
through the retractor mounting hole far enough to
access and disconnect the body wire harness connec-
tor for the SIACM from the module connector recep-
tacle.
(7) Remove the SIACM and its mounting bracket
from the B-pillar as a unit.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
Fig. 51 Side Impact Airbag Control Module
Remove/Install - Std Cab
1 - B-PILLAR
2 - SCREW (4)
3 - FASTENER (2)
4 - BRACKET
5 - SIACM
6 - WIRE HARNESS CONNECTOR
DRRESTRAINTS 8O - 55
SIDE IMPACT AIRBAG CONTROL MODULE (Continued)
WARNING: THE SIDE IMPACT AIRBAG CONTROL
MODULE CONTAINS THE IMPACT SENSOR, WHICH
ENABLES THE SYSTEM TO DEPLOY THE SIDE
CURTAIN AIRBAGS. NEVER STRIKE OR DROP THE
SIDE IMPACT AIRBAG CONTROL MODULE, AS IT
CAN DAMAGE THE IMPACT SENSOR OR AFFECT
ITS CALIBRATION. IF A SIDE IMPACT AIRBAG CON-
TROL MODULE IS ACCIDENTALLY DROPPED DUR-
ING SERVICE, THE MODULE MUST BE SCRAPPED
AND REPLACED WITH A NEW UNIT. FAILURE TO
OBSERVE THIS WARNING COULD RESULT IN ACCI-
DENTAL, INCOMPLETE, OR IMPROPER SIDE CUR-
TAIN AIRBAG DEPLOYMENT AND POSSIBLE
OCCUPANT INJURIES.
(1) Adjust the front seat to its most forward posi-
tion for easiest access to the lower B-pillar trim.
(2) Disconnect and isolate the battery negative
cable. Wait two minutes for the system capacitor to
discharge before further service.
(3) Remove the front outboard seat belt and retrac-
tor from the inside of the B-pillar. (Refer to 8 -
ELECTRICAL/RESTRAINTS/FRONT OUTBOARD
SEAT BELT & RETRACTOR - REMOVAL - QUAD
CAB).
(4) Remove the four screws that secure the Side
Impact Airbag Control Module (SIACM) mounting
bracket to the inside of the B-pillar (Fig. 52).(5) Reach through the retractor mounting hole in
the inner B-pillar to access the SIACM and lift it
upward far enough to disengage the hook on the
mounting bracket from the slot on the inner B-pillar.
(6) Pull the SIACM and mounting bracket out
through the retractor mounting hole far enough to
access and disconnect the body wire harness connec-
tor for the SIACM from the module connector recep-
tacle.
(7) Remove the SIACM and its mounting bracket
from the B-pillar as a unit.
INSTALLATION
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
WARNING: THE SIDE IMPACT AIRBAG CONTROL
MODULE CONTAINS THE IMPACT SENSOR, WHICH
ENABLES THE SYSTEM TO DEPLOY THE SIDE
CURTAIN AIRBAGS. NEVER STRIKE OR DROP THE
SIDE IMPACT AIRBAG CONTROL MODULE, AS IT
CAN DAMAGE THE IMPACT SENSOR OR AFFECT
ITS CALIBRATION. IF A SIDE IMPACT AIRBAG CON-
TROL MODULE IS ACCIDENTALLY DROPPED DUR-
ING SERVICE, THE MODULE MUST BE SCRAPPED
AND REPLACED WITH A NEW UNIT. FAILURE TO
OBSERVE THIS WARNING COULD RESULT IN ACCI-
DENTAL, INCOMPLETE, OR IMPROPER SIDE CUR-
TAIN AIRBAG DEPLOYMENT AND POSSIBLE
OCCUPANT INJURIES.
(1) Position the Side Impact Airbag Control Mod-
ule (SIACM) and its mounting bracket to the B-pillar
as a unit (Fig. 51).
(2) Reconnect the body wire harness connector for
the SIACM to the module connector receptacle.
(3) Reach through the retractor mounting hole in
the inner B-pillar to position and engage the two
Fig. 52 Side Impact Airbag Control Module
Remove/Install - Quad Cab
1 - B-PILLAR
2 - WIRE HARNESS CONNECTOR
3 - SCREW (4)
4 - HOOK
5 - BRACKET
6 - SIACM
7 - SLOT
8O - 56 RESTRAINTSDR
SIDE IMPACT AIRBAG CONTROL MODULE (Continued)
plastic push-in fasteners that secure the SIACM to
the inside of the B-pillar.
(4) Loosely install the four screws that secure the
SIACM mounting bracket to the base of the B-pillar.
(5) Tighten the four screws that secure the SIACM
mounting bracket to the B-pillar in the following
sequence: upper left, lower right, lower left, upper
right. Tighten the screws to 12 N´m (105 in. lbs.).
(6) Reinstall the front outboard seat belt and
retractor to the inside of the B-pillar. (Refer to 8 -
ELECTRICAL/RESTRAINTS/FRONT OUTBOARD
SEAT BELT & RETRACTOR - INSTALLATION -
STANDARD CAB).
(7) Do not reconnect the battery negative cable at
this time. The supplemental restraint system verifi-
cation test procedure should be performed following
service of any supplemental restraint system compo-
nent. (Refer to 8 - ELECTRICAL/RESTRAINTS -
STANDARD PROCEDURE - VERIFICATION TEST).
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
SIDE CURTAIN AIRBAG, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. DISCON-
NECT AND ISOLATE THE BATTERY NEGATIVE
(GROUND) CABLE, THEN WAIT TWO MINUTES FOR
THE SYSTEM CAPACITOR TO DISCHARGE BEFORE
PERFORMING FURTHER DIAGNOSIS OR SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
SUPPLEMENTAL RESTRAINT SYSTEM. FAILURE TO
TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
WARNING: THE SIDE IMPACT AIRBAG CONTROL
MODULE CONTAINS THE IMPACT SENSOR, WHICHENABLES THE SYSTEM TO DEPLOY THE SIDE
CURTAIN AIRBAGS. NEVER STRIKE OR DROP THE
SIDE IMPACT AIRBAG CONTROL MODULE, AS IT
CAN DAMAGE THE IMPACT SENSOR OR AFFECT
ITS CALIBRATION. IF A SIDE IMPACT AIRBAG CON-
TROL MODULE IS ACCIDENTALLY DROPPED DUR-
ING SERVICE, THE MODULE MUST BE SCRAPPED
AND REPLACED WITH A NEW UNIT. FAILURE TO
OBSERVE THIS WARNING COULD RESULT IN ACCI-
DENTAL, INCOMPLETE, OR IMPROPER SIDE CUR-
TAIN AIRBAG DEPLOYMENT AND POSSIBLE
OCCUPANT INJURIES.
(1) Position the Side Impact Airbag Control Mod-
ule (SIACM) and its mounting bracket to the B-pillar
as a unit (Fig. 52).
(2) Reconnect the body wire harness connector for
the SIACM to the module connector receptacle.
(3) Reach through the retractor mounting hole in
the inner B-pillar to position and engage the hook on
the SIACM mounting bracket in the slot of the inner
B-pillar.
(4) Loosely install the four screws that secure the
SIACM mounting bracket to the inner B-pillar.
(5) Tighten the four screws that secure the SIACM
mounting bracket to the B-pillar in the following
sequence: upper left, lower right, lower left, upper
right. Tighten the screws to 12 N´m (105 in. lbs.).
(6) Reinstall the front outboard seat belt and
retractor to the inside of the B-pillar. (Refer to 8 -
ELECTRICAL/RESTRAINTS/FRONT OUTBOARD
SEAT BELT & RETRACTOR - INSTALLATION -
QUAD CAB).
(7) Do not reconnect the battery negative cable at
this time. The supplemental restraint system verifi-
cation test procedure should be performed following
service of any supplemental restraint system compo-
nent. (Refer to 8 - ELECTRICAL/RESTRAINTS -
STANDARD PROCEDURE - VERIFICATION TEST).
DRRESTRAINTS 8O - 57
SIDE IMPACT AIRBAG CONTROL MODULE (Continued)
SPEED CONTROL
TABLE OF CONTENTS
page page
SPEED CONTROL
DESCRIPTION..........................1
OPERATION............................2
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - VACUUM
SUPPLY TEST.........................2
DIAGNOSIS AND TESTING - ROAD TEST....3
SPECIFICATIONS
TORQUE - SPEED CONTROL.............3
CABLE
DESCRIPTION..........................3
OPERATION............................3
REMOVAL.............................3
INSTALLATION..........................6
SERVO
DESCRIPTION..........................6OPERATION............................7
REMOVAL.............................7
INSTALLATION..........................7
SWITCH
DESCRIPTION..........................8
OPERATION............................8
REMOVAL.............................9
INSTALLATION..........................9
VACUUM RESERVOIR
DESCRIPTION..........................9
OPERATION............................9
DIAGNOSIS AND TESTING - VACUUM
RESERVOIR..........................9
REMOVAL.............................10
INSTALLATION.........................10
SPEED CONTROL
DESCRIPTION
All 3.7L/4.7L/5.9L/8.0LGas Engines and/or Diesel
With Automatic Trans.
The speed control system is operated by the use of
a cable and a vacuum controlled servo. Electronic
control of the speed control system is integrated into
the Powertrain Control Module (PCM). The controls
consist of two steering wheel mounted switches. The
switches are labeled: ON/OFF, RES/ACCEL, SET,
COAST, and CANCEL.
The system is designed to operate at speeds above
30 mph (50 km/h).
WARNING: THE USE OF SPEED CONTROL IS NOT
RECOMMENDED WHEN DRIVING CONDITIONS DO
NOT PERMIT MAINTAINING A CONSTANT SPEED,
SUCH AS IN HEAVY TRAFFIC OR ON ROADS THAT
ARE WINDING, ICY, SNOW COVERED, OR SLIP-
PERY.
5.7L Gas
The speed control system is fully electronically con-
trolled by the Powertrain Control Module (PCM).A
cable and a vacuum controlled servo are not
used. This is a servo-less system.The controls
consist of two steering wheel mounted switches. Theswitches are labeled: ON/OFF, RES/ACCEL, SET,
COAST, and CANCEL.
The system is designed to operate at speeds above
30 mph (50 km/h).
WARNING: THE USE OF SPEED CONTROL IS NOT
RECOMMENDED WHEN DRIVING CONDITIONS DO
NOT PERMIT MAINTAINING A CONSTANT SPEED,
SUCH AS IN HEAVY TRAFFIC OR ON ROADS THAT
ARE WINDING, ICY, SNOW COVERED, OR SLIP-
PERY.
5.9L Diesel With Manual Trans.
The speed control system is fully electronically con-
trolled by the Engine Control Module (ECM).A
cable and a vacuum controlled servo are not
used if the vehicle is equipped with a manual
transmission and a diesel engine. This is a ser-
vo-less system.The controls consist of two steering
wheel mounted switches. The switches are labeled:
ON/OFF, RES/ACCEL, SET, COAST, and CANCEL.
The system is designed to operate at speeds above
30 mph (50 km/h).
WARNING: THE USE OF SPEED CONTROL IS NOT
RECOMMENDED WHEN DRIVING CONDITIONS DO
NOT PERMIT MAINTAINING A CONSTANT SPEED,
SUCH AS IN HEAVY TRAFFIC OR ON ROADS THAT
ARE WINDING, ICY, SNOW COVERED, OR SLIP-
PERY.
DRSPEED CONTROL 8P - 1
(8) Connect servo cable to throttle body. Refer to
servo Cable Removal/Installation.
(9) Install left-front wheel-well liner.
(10) Connect negative battery cable to battery
(connect both cables if diesel).
(11) Before starting engine, operate accelerator
pedal to check for any binding.
SWITCH
DESCRIPTION
Two separate switch pods operate the speed control
system. The steering-wheel-mounted switches use
multiplexed circuits to provide inputs to the PCM (to
the ECM for diesel) for ON, OFF, RESUME, ACCEL-
ERATE, SET, DECEL and CANCEL modes. Refer to
the owner's manual for more information on speed
control switch functions and setting procedures.
The individual switches cannot be repaired. If one
switch fails, the entire switch module must be
replaced.
Depending on engine control computer (JTEC
having a 3± plug connector or NGC having a 4±
plug connector), 2 types of switches are used.
Both types of switches are internally and exter-
nally different. The switch used with the NGC
system has an attached pigtail lead. The switch
used with the JTEC system does not have an
attached pigtail lead.
OPERATION
When speed control is selected by depressing the
ON, OFF switch, the PCM (ECM for diesel) allows a
set speed to be stored in its RAM for speed control.
To store a set speed, depress the SET switch while
the vehicle is moving at a speed between approxi-
mately 35 and 85 mph. In order for the speed control
to engage, the brakes cannot be applied, nor can the
gear selector be indicating the transmission is in
Park or Neutral.
The speed control can be disengaged manually by:
²Stepping on the brake pedal
²Depressing the OFF switch
²Depressing the CANCEL switch.
The speed control can be disengaged also by any of
the following conditions:
²An indication of Park or Neutral
²The VSS signal increases at a rate of 10 mph
per second (indicates that the co-efficient of friction
between the road surface and tires is extremely low)
²Depressing the clutch pedal.
²Excessive engine rpm (indicates that the trans-
mission may be in a low gear)
²The VSS signal decreases at a rate of 10 mph
per second (indicates that the vehicle may have
decelerated at an extremely high rate)
²If the actual speed is not within 20 mph of the
set speed
The previous disengagement conditions are pro-
grammed for added safety.
Once the speed control has been disengaged,
depressing the ACCEL switch restores the vehicle to
the target speed that was stored in the PCM's RAM
(ECM for diesel).
NOTE: Depressing the OFF switch will erase the set
speed stored in the PCM's RAM.
If, while the speed control is engaged, the driver
wishes to increase vehicle speed, the PCM (ECM for
diesel) is programmed for an acceleration feature.
With the ACCEL switch held closed, the vehicle
accelerates slowly to the desired speed. The new tar-
get speed is stored in the PCM's RAM when the
ACCEL switch is released. The PCM also has a9tap-
up9feature in which vehicle speed increases at a rate
of approximately 2 mph for each momentary switch
activation of the ACCEL switch.
The PCM also provides a means to decelerate with-
out disengaging speed control. To decelerate from an
existing recorded target speed, depress and hold the
COAST switch until the desired speed is reached.
Then release the switch. The ON, OFF switch oper-
ates two components: the PCM's ON, OFF input, and
the battery voltage to the brake switch.
Fig. 9 SERVO CABLE CLIP REMOVE/INSTALL Ð
TYPICAL
1 - SERVO MOUNTING NUTS (2)
2 - SERVO
3 - CABLE RETAINING CLIP
4 - SERVO CABLE AND SLEEVE
8P - 8 SPEED CONTROLDR
SERVO (Continued)