1F–12 ENGINE CONTROLS
DAEWOO M-150 BL2
The enable criteria for each diagnostic is listed on the
first page of the Diagnostic Trouble Code (DTC) descrip-
tion under the heading “Conditions for Setting the DTC.”
Enable criteria varies with each diagnostic and typically
includes, but is not limited to the following items:
Engine speed.
Vehicle speed
Engine Coolant Temperature (ECT)
Manifold Absolute Pressure (MAP)
Barometric Pressure (BARO)
Intake Air Temperature (IAT)
Throttle Position (TP)
High canister purge
Fuel trim
A/C on
Trip
Technically, a trip is a key-on run key-off cycle in which
all the enable criteria for a given diagnostic are met, al-
lowing the diagnostic to run. Unfortunately, this concept
is not quite that simple. A trip is official when all the en-
able criteria for a given diagnostic are met. But because
the enable criteria vary from one diagnostic to another,
the definition of trip varies as well. Some diagnostics are
run when the vehicle is at operating temperature, some
when the vehicle first starts up; some require that the
vehicle cruise at a steady highway speed, some run only
when the vehicle is at idle. Some run only immediately
following a cold engine start-up.
A trip then, is defined as a key-on run-key off cycle in
which the vehicle is operated in such a way as to satisfy
the enable criteria for a given diagnostic, and this diag-
nostic will consider this cycle to be one trip. However,
another diagnostic with a different set of enable criteria
(which were not met) during this driving event, would not
consider it a trip. No trip will occur for that particular
diagnostic until the vehicle is driven in such a way as to
meet all the enable criteria.
Diagnostic Information
The diagnostic charts and functional checks are de-
signed to locate a faulty circuit or component through a
process of logical decisions. The charts are prepared
with the requirement that the vehicle functioned correct-
ly at the time of assembly and that there are not multiple
faults present.
There is a continuous self-diagnosis on certain control
functions. This diagnostic capability is complimented by
the diagnostic procedures contained in this manual. The
language of communicating the source of the malfunc-
tion is a system of diagnostic trouble codes. When a
malfunction is detected by the control module, a DTC is
set, and the Malfunction Indicator Lamp (MIL) is illumi-
nated.
Malfunction Indicator Lamp (MIL)
The Malfunction Indicator Lamp (MIL) is required by
Euro On-Board Diagnostics (EOBD) to illuminate under
a strict set of guidelines.
Basically, the MIL is turned on when the Engine Control
Module (ECM) detects a DTC that will impact the vehicle
emissions.
The MIL is under the control of the Diagnostic Execu-
tive. The MIL will be turned on if an emissions-related
diagnostic test indicates a malfunction has occurred. It
will stay on until the system or component passes the
same test for three consecutive trips with no emissions
related faults.
Extinguishing the MIL
When the MIL is on, the Diagnostic Executive will turn
off the MIL after three consecutive trips that a “test
passed” has been reported for the diagnostic test that
originally caused the MIL to illuminate. Although the MIL
has been turned off, the DTC will remain in the ECM
memory (both Freeze Frame and Failure Records) until
forty (40) warm-up cycles after no faults have been com-
pleted.
If the MIL was set by either a fuel trim or misfire-related
DTC, additional requirements must be met. In addition
to the requirements stated in the previous paragraph,
these requirements are as follows:
The diagnostic tests that are passed must occur with
375 rpm of the rpm data stored at the time the last
test failed.
Plus or minus ten percent of the engine load that was
stored at the time the last test failed. Similar engine
temperature conditions (warmed up or warming up)
as those stored at the time the last test failed.
Meeting these requirements ensures that the fault which
turned on the MIL has been corrected.
The MIL is on the instrument panel and has the following
functions:
It informs the driver that a fault affecting the vehicle’s
emission levels has occurred and that the vehicle
should be taken for service as soon as possible.
As a system check, the MIL will come on with the key
ON and the engine not running. When the engine is
started, the MIL will turn OFF.
When the MIL remains ON while the engine is run-
ning, or when a malfunction is suspected due to a
driveability or emissions problem, an EOBD System
Check must be performed. The procedures for these
checks are given in EOBD System Check. These
checks will expose faults which may not be detected
if other diagnostics are performed first.
ENGINE CONTROLS 1F–33
DAEWOO M-150 BL2
Malfunction Indicator Lamp On Steady
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the check complete.
–
Go to Step 2
Go to “Euro
On-Board
Diagnostic
System Check”
2
1. Turn the ignition OFF.
2. Install the scan tool.
3. Command the Malfunction Indicator Lamp (MIL)
on and off.
Does the MIL turn on and off when commanded?
–
Go to Step 7Go to Step 3
3
1. Turn the ignition OFF.
2. Disconnect the engine control module (ECM)
connector.
3. Turn the ignition ON.
Is the MIL off?
–
Go to Step 6Go to Step 4
4
Check the MIL control circuit for a short to ground
and repair as needed.
Is a repair necessary?
–
Go to Step 7Go to Step 5
5
Replace the instrument panel cluster. Refer to
Section 9E, Instrumentation/Driver Information.
Is the repair complete?
–
Go to Step 7
–
6Replace the ECM.
Is the repair complete?–Go to Step 7–
7
1. Using the scan tool, clear the Diagnostic Trouble
Codes(DTCs).
2. Attempt to start the engine.
Does the engine start and continue to run?
–
Go to Step 8Go to Step 1
8
Allow the engine to idle until normal operating
temperature is reached.
Check if any DTCs are set.
Are any DTCs displayed that have not been
diagnosed?
–
Go to applicable
DTC table
System OK
1F–52 ENGINE CONTROLS
DAEWOO M-150 BL2
MAA1F010
DATA LINK CONNECTOR DIAGNOSIS
Circuit Description
The provision for communicating with the Engine Con-
trol Module (ECM) is the Data Link Connector (DLC). It
is located under the instrument panel. The DLC is used
to connect the scan tool. Battery power and ground is
supplied for the scan tool through the DLC. The Key-
word 2000 serial data circuit to the DLC allows the ECM
to communicate with the scan tool. A Universal Asyn-
chronous Receiver Transmitter (UART) serial data line
is used to communicate with the other modules such as
the Electronic Brake Control Module (EBCM), the Sup-
plemental Inflatable Restraint (SIR) system. and the In-
strument Panel Cluster.
Diagnostic Aids
Ensure that the correct application (model line, car year,
etc.) has been selected on the scan tool. If communica-
tion still cannot be established, try the scan tool onanother vehicle to ensure that the scan tool or cables
are not the cause of the condition.
An intermittent may be caused by a poor connection,
rubbed through wire insulation, or a broken wire inside
the insulation.
Any circuitry that is suspected of causing an intermittent
complaint should be thoroughly checked for the follow-
ing conditions:
Backed-out terminals.
Improper mating of terminals.
Broken locks.
Improperly formed or damaged terminals.
Poor terminal-to-wiring connection.
Physical damage to the wiring harness.
Corrosion.
1F–242 ENGINE CONTROLS
DAEWOO M-150 BL2
MAA1F280
DIAGNOSTIC TROUBLE CODE (DTC) – P0501 VEHICLE SPEED NO SIGNAL
(M/T ONLY)
Circuit Description
Vehicle speed information is provided to the engine con-
trol module (ECM) by the voltage speed sensor (VSS) is
a permanent magnet generator that is mounted in the
transaxle and produces a pulsing voltage whenever ve-
hicle speed is over 3 mph (5km/h). The A/C voltage level
and the number of pulses increase with vehicle speed.
The ECM converts the pulsing voltage into mph (km/h)
and than supplies the necessary signal to the instrument
panel for speedometer / odometer operation and to the
cruise control module and multi-function alarm module
operation. The Diagnostic Trouble Code (DTC) will de-
tect if vehicle speed is reasonable according to engine
rpm and load.
Conditions for Setting the DTC
Vehicle speed is not change at least 10 seconds.
Engine speed is greater than 2,100rpm.
MAF is greater than 152mg/tdc.
Action taken when The DTCs Sets
The Malfunction Indicator Lamp (MIL) will illuminate.
The ECM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Freeze Frame and failure records buffers.
A history DTC is stored.Conditions for Clearing the MIL/DTC
The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
A history DTC will clear after 40 consecutive warm up
cycles without a fault.
Using the scan tool can clear DTC(s).
Diagnostic Aids
An Intermittent problem may be caused by a poor con-
nection, rubbed through wire insulation, or wire that is
broken inside the insulation.
VSS signal circuit should be thoroughly checked for the
following conditions
Backed-out terminals
Improper mating
Broken locks
Improperly formed
Damaged terminals
Poor terminals to wire connection
Physical damage to the wiring harness
Ensure the VSS is correctly torqued to the trnasaxle
housing.
Refer to “intermittents” in this Section.
4A – 2 HYDRAULIC BRAKES
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
WARNING LAMP OPERATION
This brake system uses a BRAKE warning lamp located
in the instrument panel cluster. When the ignition switch
is in the III position, the BRAKE warning lamp should il-
luminate. It should go off when the ignition switch return
to II position. The following conditions will activate the
BRAKE warning lamp.
The lamp should be on whenever the parking brake
applied and the ignition switch is in the II position.
A low fluid level in the master cylinder will turn the
BRAKE warning lamp on.
D17A007A
HYDRAULIC BRAKES 4A–5
DAEWOO M-150 BL2
WARNING LAMP OPERATION
This brake system uses a BRAKE warning lamp located
in the instrument panel cluster. When the ignition switch
is in the III position, the BRAKE warning lamp should
glow and then go OFF when the ignition switch returns
to the II position.The following conditions will activate the BRAKE lamp:
Parking brake applied. The light should be on when-
ever the parking brake is applied and the ignition
switch is II.
Low fluid level. A low fluid level in the master cylinder
will turn the BRAKE lamp ON.
BRAKE SYSTEM FAULT
Condition Probable cause Correction
Brake Warning Lamp ONBrake fluid leaks.Repair the leaks or add th fluid.
Parking brake switch shorted to
ground.Repair the short ground.
Faulty the fluid level sensor.Replace the sensor.
Stoplamp ONFaulty the stoplamp switch.Replace the stoplamp switch.
Push rod length is short.Adjust the push rod length of the
power booster.
Stoplamp switch circuit shorted to
battery.Repair or Replace the wiring harness.
Poor BrakingBrake fluid lacks or leaks.Repair the leaks or add the fluid.
Brake fluid contamination.Replace the fluid.
Air in the brake system.Bleed the brake system.
Damaged brake lines.Replace the brake lines.
Damaged vacuum hose or faulty
check valve.Replace the vacuum hose or check
value.
Dragging BrakeNo free play at the brake pedal.Adjust the free play.
Weakened the brake pedal return
spring.Replace the return spring.
Faulty master cylinder.Replace the master cylinder.
Air in the brake system.Bleed the brake system.
Pedal Over StrokeBrake fluid lacks or leaks.Repair the leaks or add the fluid.
Poor adjustment of the brake pedal
free play.Adjust the push rod length of the
power booster.
4A –10 HYDRAULIC BRAKES
DAEWOO M-150 BL2
D107A525
BRAKE PEDAL
(LEFT–HAND DRIVE)
Removal Procedure
1. Remove the stoplamp switch. Refer to “Stoplamp
Switch” in this section.
2. Disconnect the brake pedal from the power booster.
Refer to Section 4C, Power Booster.
3. Remove the brake pedal.
Remove the bolt (1).
D107A526
Remove the brake pedal spring (2).
Remove the bushing (3).
Remove the cushion (4).
Remove the brake pedal pad (5).
D17A527A
Installation Procedure
1. Install the pad to the brake pedal.
2. Install the brake pedal with spring, bushing, and cush-
ion.
3. Connect the brake pedal to the power booster.
Tighten
Tighten the brake pedal–to–pedal bracket bolt to 18
Nm (13 lb-ft).
4. Install the stoplamp switch. Refer to “Stoplamp
Switch” in this section.
D24C001A
BRAKE PEDAL
(RIGHT–HAND DRIVE)
Removal Procedure
1. Remove the instrument panel assembly. Refer to
Section 9E, Instrument/Driver Information.
2. Disconnect the brake pedal rod from the power
booster. Refer to Section 4C, Power Booster.
4A –12 HYDRAULIC BRAKES
DAEWOO M-150 BL2
D24D005
Installation Procedure
1. Install the brake pedal with pad, spring, bushings, and
cushion.
2. Install the bolt mounting brake pedal bracket in the
engine compartment.
Tighten
Tighten the bolt to 18–26 Nm (13–20 lb-ft).
3. Install the canister. Refer to Section 1F, Engine Con-
trols.
D24D006
4. Install the brake pedal with the snap rings.
5. Install the bolts and nuts mounting brake pedal brack-
et.
Tighten
Tighten the bolts mounting brake pedal bracket to
18–26 Nm (13–20 lb-ft).
Tighten the nuts mounting brake pedal bracket to
18–26 Nm (13–20 lb-ft).
D24D007
6. Install the stoplamp switch with the bracket and the
bolts.
Tighten
Tighten the mounting bolts to 9–12 Nm (80–106 lb-
in.)
7. Connect the brake pedal rod to the power booster.
Refer to Section 4C, Power Booster.
8. Install the instrument panel assembly. Refer to Sec-
tion 9E, Instrument/Driver Information.