
The 2003 Chevrolet Astro Owner Manual
Seats and Restraint Systems ........................... I-!
Front Seats ............................................... 1-2
Rear Seats
............................................... 1-7
Safety Belts
............................................. 1-13
Child Restraints
....................................... 1-35
Air Bag System
....................................... 1-62
Restraint System Check
............................ 1-71
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
................................................. 2-1 6
Theft-Deterrent Systems
............................ 2-1 8
Mirrors
.................................................... 2-32
HomeLink@ Transmitter
............................. 2-34
Features and Controls ..................................... 2-1
Starting and Operating Your Vehicle
........... 2-19
Storage Areas
Instrument Panel .
Instrument Panel
Climate Controls
......................................... 2-38
........................................... 3-1
Overview .......................... 3-2
...................................... 3-18
Warning Lights. Gages and Indicators
......... 3-23
Audio System(s)
....................................... 3-38
Driving Your Vehicle ....................................... 4-1
Your Driving, the Road, and Your Vehicle
........ 4-2
Towing
................................................... 4-29
Service and Appearance Care .......................... 5-1
Service ..................................................... 5-3
Fuel
......................................................... 5-5
All-Wheel Drive
........................................ 5-52
Rear Axle ............................................... 5-53
Front Axle
............................................... 5-54
Bulb Replacement
.................................... 5-55
Windshield Wiper Blade Replacement ......... 5-62
Tires
...................................................... 5-63
Appearance Care
..................................... 5-83
Vehicle Identification
................................. 5-91
Electrical System
...................................... 5-92
Capacities and Specifications
..................... 5-99
Normal Maintenance Replacement Parts
...... 5-1 01
Maintenance Schedule ..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance Information .................... 7-1
Customer Assistance Information
.................. 7-2
Reporting Safety Defects ........................... 7-10
Checking Things Under
the Hood
............... 5-11
Index ................................................................ 1

Starting and Operating
Your Vehicle
New Vehicle Break-in
Nofice: Your vehicle doesn’t need an elaborate
“break-in.” But
it will perform better in the long run
if you follow these guidelines:
e
e
Keep your speed at 55 mph (88 km/h) or less
for
the first 500 miles (805 km).
Don’t drive at any one speed
- fast or
slow
- for the first 500 miles (805 km).
Don’t make full-throttle starts.
Avoid making hard stops for the first
200 miles
(322 km) or so. During this time your new
brake linings aren’t yet broken in. Hard stops
with new linings can mean premature wear and
earlier replacement. Follow this breaking-in guideline every time you get new brake linings.
Don’t tow a trailer during break-in. See “Towing
a Trailer” in the Index for more information.
Ignition Positions
With the key in the ignition, you can turn it to five
different positions.
C
A
A (ACCESSORY): This position lets you use things like
the radio, power windows and windshield wipers when
the engine is off.
To get into ACCESSORY, push in the
key and turn it toward you. Your steering wheel will
remain locked, just as it was before you inserted the key.
2-1 9

Automatic Transmission Operation
There are several different positions for your shift lever.
PARK (P): This position locks your rear wheels.
It’s the best position to use when you start your
engine because your vehicle can’t move easily.
It is dangerous to get out of your vehicle if the
shift lever is not fully in PARK (P) with the
parking brake firmly set. Your vehicle can roll.
CAUTION: (Continued) Don’t leave your vehicle when
the enL le
is
running unless you have to. If you have left
the engine running, the vehicle can move
suddenly. You or others could be injured.
To be sure your vehicle won’t move, even
when you’re on fairly level ground, always set
your parking brake and move the shift lever to
PARK (P). See “Shifting Into Park (P)” in the
Index. If you’re pulling
a trailer, see “Towing a
Trailer” in the Index.
Ensure the shift lever is fully in PARK (P) before starting
the engine. Your vehicle has an automatic transmission
shift lock control system. You have to fully apply your
regular brakes before you can shift from PARK (P) when
the ignition key is in
RUN. If you cannot shift out of
PARK (P), ease pressure on the shift lever
- push the
shift lever all the way into PARK (P) as you maintain
brake application. Then move the shift lever into
the gear you wish. See
Shifting Out of Park (P) on
page
2-29.
2-23

REVERSE (R): Use this gear to back up.
Notice: Shifting to REVERSE (R) while your vehicle
is moving forward could damage your transmission.
Shift to
REVERSE (R) only after your vehicle is
stopped.
To rock your vehicle back and forth to get out of snow,
ice
or sand without damaging your transmission,
see
If You Are Stuck: In Sand, Mud, Ice or Snow on
page 4-28.
NEUTRAL (N): In this position, your engine doesn’t
connect with the wheels. To restart when you’re
already moving, use NEUTRAL (N) only. Also, use
NEUTRAL (N) when your vehicle is being towed.
Shifti-.J into
- __-,e L-Ar while , -ur eng..je is
“racing” (running at high speed) is dangerous.
Unless your foot
is firmly on the brake pedal,
your vehicle could move very rapidly. You could lose control and hit people or objects. Don’t shift into
a drive gear while your engine
is racing.
Notice: Damage to your transmission caused by
shifting out of
PARK (P) or NEUTRAL (N) with
the engine racing isn’t covered by your warranty.
DRIVE (D): This position is for normal driving.
If you need more power for passing, and you’re:
Going less than about 35 mph (55 km/h),
push your accelerator pedal about halfway down.
Going about 35 mph (55 km/h) or more, push the
accelerator pedal all the way down. You’ll shift
down to the next gear and have more power.
DRIVE (D) should be used for normal towing.
THIRD (3): This position is also used for normal driving,
however it offers more power and lower fuel economy
than DRIVE (D). You should use THIRD
(3) when
carrying a heavy load or driving on steep hills.
SECOND (2): This position gives you more power but
lower fuel economy. You can use SECOND
(2) on
hills. It can help control your speed as you go down
steep mountain roads, but then you would also want to
use your brakes off and on.
2-24

If you manually select SECOND (2), the transmission
will drive in second gear. You may use this feature
for reducing torque to the rear wheels when you
are trying to start your vehicle from a stop on slippery
road surfaces.
FIRST (1): This position gives you even more power
(but lower fuel economy) than
SECOND (2). You can
use it on very steep hills, or in deep snow or mud.
If the
shift selector lever is put in FIRST
(I), the transmission
won’t shift into first gear until the vehicle is going
slow enough.
Notice: If your rear wheels won’t turn, don’t try
to drive. This might happen if you were stuck in
very deep sand or mud or were
up against a solid
object. You could damage your transmission.
Also, if you stop when going uphill, don’t hold
your vehicle there with only the accelerator pedal.
This could overheat and damage the transmission. Use your brakes or shift into
PARK (P) to hold
your vehicle in position on a hill.
Tow/HauI Mode Button
I
Q
Your vehicle is equipped with a tow/haul button.
The button is located on the end of the column shift
lever. You can use this feature to assist when towing
or hauling a heavy load.
To select the tow/haul mode, press in the button.
The TOW/HAUL light on the instrument panel cluster
will come on. To go back to normal operation, press the
button again. The indicator light on the instrument
panel cluster will go out. See
Tow/Hau/ Mode Light on
page 3-36 for more information.
2-25

All-Wheel Drive
If your vehicle has all-wheel drive, your engine’s driving
power is sent
to all four wheels for extra traction
when needed.
This is like four-wheel drive, but there is no separate
lever or switch to engage or disengage the front axle.
It is fully automatic, and adjusts itself as needed for
road conditions.
You may experience a brief vehicle vibration upon
acceleration when driving in slippery conditions.
This is normal and is an indication that the all-wheel
drive system is functioning properly.
Parking Brake
To set the parking brake, hold the regular brake pedal
down with your right foot.
Push down the parking brake pedal with your left foot.
If the ignition is on, the brake system warning light
will come on.
To release the parking brake, hold the regular brake
pedal down.
Pull the brake release lever located on the
lower left side of the steering column.
Notice: Driving with the parking brake on can
cause your rear brakes to overheat. You may have
to replace them, and you could also damage
other parts
of your vehicle.
If you are towing a trailer and are parking on a hill,
see
Towing a Trailer on page 4-31. That section shows
what to do first to keep the trailer from moving.
2-26

Shifting Into Park (P)
It can be dangerous to get out of your vehicle
if the shift lever
is not fully in PARK (P) with
the parking brake firmly set. Your vehicle can
roll. If you have left the engine running, the
vehicle can move suddenly. You or others
could be injured. To be sure your vehicle won’t
move, even when you’re on fairly level ground,
use the steps that
follow. If you’re pulling a
trailer, see “Towing a Trailer” in the Index.
1. Hold the brake pedal down with your right foot and
set the parking brake. 2.
Move the shift lever into PARK (P) like this: Pull the lever toward you.
2-27

Running Your Engine While You
Are Parked
It’s better not to park with the engine running. But if you
ever have
to, here are some things to know.
I,..ng the e..,ine with the c
.... late conL ,I
system off could allow dangerous exhaust into
your vehicle. See the earlier Caution under
“Engine Exhaust.”
Also, idling in a closed-in place can let deadly
carbon monoxide
(CO) into your vehicle even
if the fan is at the highest setting. One place
this can happen
is a garage. Exhaust - with
CO - can come in easily. NEVER park in a
garage with the engine running.
Another closed-in place can be a blizzard. See “Winter Driving’’
in the Index.
L
It can be dangerous to get out of your vehicle
if the shift lever
is not fully in PARK (P) with
the parking brake firmly set. Your vehicle can
roll. Don’t leave your vehicle when the engine
is running unless you have to. If you’ve left
the engine running, the vehicle can move
suddenly. You or others could be injured.
To be sure your vehicle won’t move, even
when you’re on fairly level ground, always set
your parking brake and move the
shift lever
to
PARK (P).
Follow the proper steps to be sure your vehicle won’t
move. See
Shifting Into Park (P) on page 2-27.
If you’re pulling a trailer, see Towing a Trailer on
page
4-37.
2-31