2003 CHEVROLET ASTRO fuel pressure

Section 3 Instrument Panel
Instrument Panel Overview ............................... 3.2
Hazard Warning Flashers
................................ 3-4
Other Warning Devices
................................... 3-5
Horn
............................................................. 3-5
Tilt Wheel
..................................................... 3-5
Turn SignaVMultifunction Lever
......................... 3.6
Exterior Lamps
.......................................... 3.12
Interior Lamps
................................ ....... 3.15
Accessory Power Outlets
............................... 3.16
Ashtrays and Cigarette Lighter
........................ 3.17
Climate Controls ............................................ 3.18
Climate Control System
................................. 3.18
Rear Heating System
................................... -3-1 9
Rear Air Conditioning System ......................... 3.20
Rear Climate Control System
......................... 3.21
Warning Lights, Gages and Indicators ............. 3.23
Instrument Panel Cluster
................................ 3.24
Speedometer and Odometer
........................... 3.25
Safety Belt Reminder Light
............................. 3.26
Air Bag Readiness Light
................................ 3-26
Charging System Light
.................................. 3.27
Voltmeter Gage
........................................... -3-28
Brake System Warning Light
.......................... 3.28 Anti-Lock
Brake System Warning Light
............. 3.29
Engine Coolant Temperature Gage
= = =. ~ = = ~ ~ ~ = i. 3-39
Malfunction Indicator Lamp
............................. 3.30
Oil Pressure Gage
........................................ 3.34
Security Light
.............................................. -3-35
Service All-Wheel Drive Light
......................... 3.35
Tow/Haul Mode Light
......... ................... 3.36
Fuel Gage
................................................... 3.36
Low Fuel Warning Light
................................. 3.37
Audio System@) ............................................. 3.38
Setting the Time for Radios with
the Set Button
.......................................... 3-38
Setting the Time for Radios with
HR and MN Buttons .................................. 3-38
AM-FM Radio
............................................... 3.39
Radio with CD
.............................................. 3-41
Theft-Deterrent Feature
........... ................ 3.47
Understanding Radio Reception
................... 3.50
Care of Your CDs
......................................... 3-50
Care of Your CD Player
................................ 3-50
Fixed Mast Antenna
...................................... 3.50
Check Gages Warning
Light
........................... 3-36
Rear Seat Audio (RSA)
. . .... ............ 3.46
3-
1

Tow/HauI Mode Liaht
TOW / HAUL
J
This light should come on
when the tow/haul mode
has been selected.
For more information, see “Tow/Haul Mode” in
Towing a
Trailer on page 4-31.
Check Gages Warning Light
CHECK
GAGES
The CHECK GAGES light
will come on briefly when
you are starting the engine.
Fuel Gage
I
UNLEADED
United States Canada
The
fuel gage tells you approximately how much fuel
you have remaining when the ignition is on.
When the gage first indicates empty, you still have a
little fuel left, but you should get more fuel as soon
as possible.
If the light comes on and stays on while you are driving,
check your coolant temperature and engine oil
pressure gages to see
if they are in the warning zones.
3-36

The exit ramp can be curved, sometimes quite sharply.
The exit speed is usually posted.
Reduce your speed according to your speedometer, not
to your sense of motion. After driving for any distance
at higher speeds, you
may tend to think you are
going slower than you actually are.
Before Leaving on a Long Trip
Make sure you’re ready. Try to be well rested. If you
must start when you’re not fresh
- such as after a day’s
work
- don’t plan to make too many miles that first
part of the journey. Wear comfortable clothing and shoes
you can easily drive in.
Is your vehicle ready for a long trip? If you keep it
serviced and maintained, it’s ready to go.
If it needs
service, have it done before starting out. Of course,
you’ll find experienced and able service experts
in dealerships all across North America. They’ll be
ready and willing to help
if you need it. Here
are some things you can check before a trip:
e
e
e
Windshield Washer Fluid: Is the reservior full?
Are
all windows clean inside and outside?
Wiper Blades: Are they in good shape?
Fuel, Engine Oil, Other Fluids: Have you checked
all levels?
Lamps: Are they all working? Are the lenses clean?
Tires: They are vitally important to a safe,
trouble-free trip.
Is the tread good enough for
long-distance driving? Are the tires all inflated
to the recommended pressure?
Weather Forecasts: What’s the weather outlook
along your route? Should you delay your trip a
short time to avoid a major storm system?
Maps: Do you have up-to-date maps?
4-2 1

Towing Loading Your Vehicle
Towing
Your Vehicle
Consult your dealer or a professional towing service if
you need to have your disabled vehicle towed.
See
Roadside Assistance Program on page 7-6.
If you want to tow your vehicle behind another vehicle
for recreational purposes (such as behind a motorhome),
see “Recreational Vehicle Towing” following.
Recreational Vehicle Towing
Recreational vehicle towing means towing your vehicle
behind another vehicle
- such as behind a motorhome.
The two most common types
of recreational vehicle
towing are known as “dinghy towing” (towing your vehicle
with all four wheels on the ground) and “dolly towing”
(towing your vehicle with two wheels on the ground and
two wheels up on a device known as a “dolly”).
Your vehicle was not designed to be towed with any
of
its wheels on the ground. If your vehicle must be
towed, see
Towing Your Vehicle on page 4-29.
Notice: Towing an all-wheel-drive vehicle with all
four wheels on the ground, or even with only two
of
its wheels on the ground, will damage drivetrain
components. Don’t tow an all-wheel-drive vehicle
if
any of its wheels will be on the ground.
1 I GWVR GAWR FRT GAWR RR 1
COLD TIRE PRESSURI
DO nn
NERS MANUAL FOR ADDITIONAL INFORMATION^ I
The Certificationflire label in your vehicle will look
similar to this example.
The Certificationflire label is found on the rear edge of
the driver’s door. The label shows the size
of your
original tires and the inflation pressures needed to obtain
the gross weight capacity of your vehicle.
This is called the Gross Vehicle Weight Rating (GVWR).
The GVWR includes the weight of the vehicle, all
occupants, fuel, cargo and tongue weight,
if pulling
a trailer.
4-29

Section 5 Service and Appearance Care
Service .......................................................... -5-3
Doing Your Own Service Work
......................... 5-3
Adding Equipment to the Outside of
Your Vehicle
.............................................. 5-4
Fuel ................................................................ 5.5
Gasoline Octane ........................................... -5-5
Gasoline Specifications .................................... 5.5
California Fuel ............................................. -56
Additives
....................................................... 5.6
Fuels in Foreign Countries
............................... 5.7
Filling Your Tank
............................................ 5-8
Filling a Portable Fuel Container
..................... 5-10
Checking Things Under the Hood .................... 5-1 1
Hood Release .............................................. 5.11
Engine Compartment Overview
...................... 5.14
Engine Oil
................................................... 5.15
Engine Cover ................. .... ........ 5.20
Engine Air Cleaner/Filter
................. ........ 5.24
Automatic Transmission Fluid
...................... 5.25
Engine Coolant ............................................. 5.28
Radiator Pressure Cap
.................................. 5.30
Engine Overheating
....................................... 5.31
Cooling System
............................................ 5.33
Engine Fan Noise
......................................... 5.39
Power Steering Fluid
..................................... 5.40
Windshield Washer Fluid
................................ 5.41 Brakes
........................................................ 5.42
Battery
........................................................ 5-46
Jump Starting
............................................... 5-47
All-Wheel Drive .............................................. 5-52
Rear Axle ....................................................... 5-53
Front Axle ...................................................... 5-54
Bulb Replacement .......................................... 5-55
Halogen Bulbs .............................. ..... 5-55
Headlamps .................................. ..... 5-55
Front Turn Signal Lamps ............................... 5-59
Replacement Bulbs
....................................... 5-61
Windshield Wiper Blade Replacement .............. 5-62
Tires .............................................................. 5.63
Inflation
- Tire Pressure ................................ 5-64
Tire Inspection and Rotation
........................... 5-64
When It
Is Time for New Tires ....................... 5-66
Buying New Tires
......................................... 5-66
Uniform Tire Quality Grading
.......................... 5-67
Wheel Alignment and Tire Balance
.................. 5-69
Wheel Replacement
...................................... 5-69
Tire Chains
.................................................. 5-70
If a Tire Goes Flat ........................................ 5.70
Changing a Flat Tire ..................................... 5.71
Compact Spare Tire ...................................... 5-82
Taillamps
.................................................... 5-60
5- 1

6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
7. By this time, the coolant level inside the radiator
filler neck may be lower.
If the level is lower, add
more of the proper
DEX-COOL@ coolant mixture
through the filler neck until the level reaches
the base of the filler neck.
Then replace the pressure cap. At any time during
this procedure
if coolant begins to flow out of
the filler neck, reinstall the pressure cap. Be sure
the arrow on the pressure cap lines up.
Engine Fan Noise
This vehicle has a clutched engine cooling fan. When
the clutch is engaged, the fan spins faster to provide
more air to cool the engine. In most everyday driving
conditions, the clutch is not fully engaged. This improves
fuel economy and reduces fan noise. Under heavy
vehicle loading, trailer towing and/or high outside
temperatures, the fan speed increases when the clutch
engages.
So you may hear an increase in fan noise.
This is normal and should not be mistaken as the
transmission slipping or making extra shifts. It is merely
the cooling system functioning properly. The fan will
slow down when additional cooling is not required and
the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch disengages.
5-39

Inflation - Tire Pressure
The Certificationnire label, which is on the rear edge of
the driver’s door, shows the correct inflation pressures
for your tires when they’re cold. ‘Cold” means your
vehicle has been sitting for at least three hours or driven
no more than
1 mile (1.6 km).
Notice: Don’t let anyone tell you that underinflation
or overinflation is all right.
It’s not. If your tires
don’t have enough air (underinflation), you can get
the following:
Too much flexing
Too much heat
Tire overloading
Bad wear
Bad handling
Bad fuel economy
If your tires have too much air (overinflation),
you can get the following:
Unusual wear
Bad handling
0 Rough ride
Needless damage from road hazards
When to Check
Check your tires once a month or more.
Don’t forget your compact spare tire. It should be at
60 psi (420 kPa).
How to Check
Use a good quality pocket-type gage to check tire
pressure. You can’t tell
if your tires are properly inflated
simply by looking at them. Radial tires may look
properly inflated even when they’re underinflated.
Be sure to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt and moisture.
Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
(1 0 000 to 13 000 km).
Any time you notice unusual wear, rotate your tires
as soon as possible and check wheel alignment.
Also check for damaged tires or wheels. See
When It
Is Time for New Tires on page 5-66 and Wheel
Replacement on page
5-69 for more information.
5-64

Usage
Rear/Heat and Air Conditioning
Relays
AIC Relay
(Rear Heat
and AIC)
Relay
Relay
A/C Enable
Relay
Upfitter-ACCY
Upfitter Accessory
Starter Enable Starter
Headlamps Relay
Fuel Pump
Relay Air
Conditioning
Headlamps
Fuel Pump
FuselCircuit
Usage
UPFITTER- Upfitter Battery Power Stud,
BATT Trailer Wiring Harness
UPFITTER- Upfitter Accessory Relay
ACCY
Spare Not used
Spare Not used
Breaker FuselCircuit
Breaker
Spare
ECM-1 B
HORN
AIC COMP
RR HTR/AC ATC
FRT HVAC
ENG-I
IGN-E
ECM-I
Blank
RH HDLMP
LH Headlamp
Blank
Blank
Usage
Not used
Fuel Pump Relay and Motor, VCM,
Oil Pressure Switch/Sender
Horn Relay and Horn
Air Conditioning Enable Relay and
Compressor
Rear Heater and Air Conditioning
Active Transfer Case-L Van
Front Heater and Air Conditioning
Oxygen Sensors, Camshaft Position
Sensor, Mass Air Flow Sensor,
Evaporative Emission Canister
Vent Solenoid
Air Conditioning Enable Relay Coil
Fuel Injectors
1-6, Crankshaft
Position Sensot, VCM, Coil Driver
Module (EST), Ignition Coil
Not Used
Right Headlamp
Left Headlamp
Not Used
Not Used
5-97