The 2003 Chevrolet Astro Owner Manual
Seats and Restraint Systems ........................... I-!
Front Seats ............................................... 1-2
Rear Seats
............................................... 1-7
Safety Belts
............................................. 1-13
Child Restraints
....................................... 1-35
Air Bag System
....................................... 1-62
Restraint System Check
............................ 1-71
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
................................................. 2-1 6
Theft-Deterrent Systems
............................ 2-1 8
Mirrors
.................................................... 2-32
HomeLink@ Transmitter
............................. 2-34
Features and Controls ..................................... 2-1
Starting and Operating Your Vehicle
........... 2-19
Storage Areas
Instrument Panel .
Instrument Panel
Climate Controls
......................................... 2-38
........................................... 3-1
Overview .......................... 3-2
...................................... 3-18
Warning Lights. Gages and Indicators
......... 3-23
Audio System(s)
....................................... 3-38
Driving Your Vehicle ....................................... 4-1
Your Driving, the Road, and Your Vehicle
........ 4-2
Towing
................................................... 4-29
Service and Appearance Care .......................... 5-1
Service ..................................................... 5-3
Fuel
......................................................... 5-5
All-Wheel Drive
........................................ 5-52
Rear Axle ............................................... 5-53
Front Axle
............................................... 5-54
Bulb Replacement
.................................... 5-55
Windshield Wiper Blade Replacement ......... 5-62
Tires
...................................................... 5-63
Appearance Care
..................................... 5-83
Vehicle Identification
................................. 5-91
Electrical System
...................................... 5-92
Capacities and Specifications
..................... 5-99
Normal Maintenance Replacement Parts
...... 5-1 01
Maintenance Schedule ..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance Information .................... 7-1
Customer Assistance Information
.................. 7-2
Reporting Safety Defects ........................... 7-10
Checking Things Under
the Hood
............... 5-11
Index ................................................................ 1
Section 2 Features and controls
Keys ............................................................... 2.2
Remote Keyless Entry System
~ = ~ . = = = = = -2-4
Remote Keyless Entry System Operation
.......... -2-5
Doors and Locks ............................................. 2-7
Door Locks
.................................................... 2.7
Front Doors
................................................... 2.8
Power Door Locks
.......................................... 2-8
Programmable Automatic Door Locks
................ 2.9
Leaving Your Vehicle
................................... -2-10
Sliding Side Door
......................................... -2-1 0
Rear Doors ................................................. -2-1 3
Windows ........................................................ 2.16
Manual Windows
.......................................... 2.16
Power Windows
........................................... -2-1 7
Sun Visors ................................................... 2.17
Theft-Deterrent Systems .................................. 2.18
Passlock@
.................................................... 2.18
Starting and Operating Your Vehicle ................ 2.19
New Vehicle Break-In
.................................... 2.19
Ignition Positions
........ ................... 2.19 Starting
Your Engine
..................................... 2.21
Engine Coolant Heater
.................................. 2.22
Automatic Transmission Operation
................... 2.23
All-Wheel Drive
............................................ 2.26
Parking Brake
.............................................. 2.26
Shifting Into Park (P)
..................................... 2-27
Shifting Out
of Park (P) ................................. 2-29
Parking Over Things That Burn
....................... 2-30
Running Your Engine While You Are Parked
....... 2-31
Engine Exhaust
............................................ 2-30
Mirrors ........................................................... 2.32
Manual Rearview Mirror
................................ -2-32
Outside Manual Mirrors
.................................. 2.32
Outside Power Mirrors
................................... 2.32
Outside Convex Mirror
................................... 2.33
HomeLink@ Transmitter ................................... 2.34
Programming the HomeLink Transmitter
........... 2.35
Storage Areas ................................................ 2.38
Overhead Console
........................................ 2.39
Luggage Carrier
........................................... 2.44
Convenience Net
.......................................... 2.45
2-1
Power Windows
If you have power windows, the controls are located on
each of the front doors. The driver’s door also has a
switch for the front passenger window. Your power
windows will not work unless the ignition is in RUN or
ACCESSORY, or unless retained accessory power
is active. See “Retained Accessory Power” under
Ignition Positions on page 2-19.
Express-Down Window
The driver’s window switch also has an express-down
feature that allows you to lower the window without holding the switch. Press the down arrow on the driver’s
window switch marked AUTO briefly to activate the
express-down feature. The express-down feature can
be interrupted at any time by pressing the up arrow
end of the switch. Lightly tap the switch to open
the window slightly.
Sun Visors
To block out glare, you can swing down the visors.
You can also swing them from side to side. Your visors
may have an extension that can be pulled out for
additional glare protection.
Visor Vanity Mirror
Some visors have mirrors built in, with or without lamps.
Just lift the mirror cover on each visor to turn the
lamps on.
2-1 7
Driving with a Trailer
If you ~ ve a rear-most window open and
you pull a trailer with your vehicle, carbon monoxide (CO) could come into your vehicle.
You can’t see or smell
CO. It can cause
unconsciousness or death. See “Engine
Exhaust” in the Index.
To maximize your safety
when towing a trailer:
Have your exhaust system inspected for
leaks, and make necessary repairs before
starting on your trip.
Keep the rear-most windows closed.
If exhaust does come into your vehicle
through a window
in the rear or another
opening, drive with your front, main
heating or cooling system on and with the
fan on any speed. This will bring fresh,
outside air into your vehicle.
Do not use
the climate control setting for maximum air because
it only recirculates the air inside
your vehicle. See “Climate Controls” in
the Index. Towing
a trailer requires a certain amount of experience.
Before setting out for the open road, you’ll want to get
to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.
Before you start, check the trailer hitch and platform
(and attachments), safety chains, electrical connector,
lamps, tires and mirror adjustment. If the trailer has
electric brakes, start your vehicle and trailer moving and
then apply the trailer brake controller by hand to be
sure the brakes are working. This lets you check your
electrical connection at the same time.
During your trip, check occasionally
to be sure that
the load
is secure, and that the lamps and any trailer
brakes are still working.
4-37
FuseKircuit Usage
Breaker
1
2
Stop/Turn/Hazard Lamps,
Center High Mounted Stop Lamp,
Anti-Lock Brakes
Radio Accy, Rear Seat
Audio Controls
FuseKircuit
Breaker
3
4
5
6
8
9
Usage
Courtesy Lamps, Glove Box Lamp,
Dome Reading Lamps, Vanity Mirror
Lamps, Courtesy Lamps
Daytime Running Lamps Relay,
Instrument Panel Cluster
Rear Defogger
Cruise Module, Truck Body Control Module, Instrument Panel Cluster,
Cruise Control Switch,
Electrochromic Mirror
Power Outlets, DLC,
Subwoofer Amplifier
Crank Circuit Fuse, ParWNeutral
Switch, Starter Enabler Relay
License Plate Lamp, Tailamps,
Parking Lamps, Ashtray Lamp,
Panel Lights, Trailer Taillamps,
Front and Rear Sidemarker Lamps,
Door Switch Illumination, Headlamp
Switch Illumination, Rear Seat
Audio Illumination, Truck Body
Control Module
5-94
13
14
15
16
Fuse/Circuit Usage Breaker
10 Air Bag System
11 Not Used
12 L, MI, M2 Blower Motor, Rear Air
Conditioning Relay Coil, Front Cont.
Temp. Door Motor, HI Blower Relay.
Defogger Timer Coil
Cigarette Lighter, Door Lock
Switches, Dutch Door Release Module
Cluster Illum, Climate Controls,
Chime Module, Radio Illumination,
Rear Heat Switch Illumination, Rear
Wipermasher Switch Illumination,
Rear Liftgate Switch Illumination,
Remote Cassette Illumination,
Overhead Console, Truck Body
Control Illurnination
Truck Body Module, Headlamp Relay
Front Turn Signals, Rear Turn
Signals, Trailer Turn Signals,
Back-up Lamps, Brake Transmission
Shift Interlock Solenoid 21
22
23
24
A
19
20
FuseKircuit
Usage
Breaker
17 Front Wipers, Front Washer Pump
18 VCM-lgn
3, VCM-Brake, Cruise
Stepper Motor Signal, ATC Module
Instrument Panel Radio: ATC
(Main Feed),
2000 Series (Standby)
PRNDUOdometer, TCC Enable and
PWM Solenoid, Shift A and Shift B
Solenoids, 3-2 Downshift Solenoid, Instrument Panel Cluster, VCM
Module
Powr Adjust Mirrors
Not Used
Rear Wiper, Rear Washer Pump
Not Used
(Circuit Breaker) Power Door Lock
Relay, 6-Way Power Seats
(Circuit Breaker) Power Windows
B
5-95
Loading Your Vehicle ....................................... 4-29
Locks Door
........................................................... 2-7
Front Doors
.................................................. 2-8
Leaving Your Vehicle
.................................... 2-10
Power Door
.................................................. 2-8
Programmable Automatic Door Locks
............... 2-9
Long Trip/Highway Definition
.............................. 6-6
Long Trip/Highway Intervals
............................... 6-6
Long Trip/Highway Scheduled Maintenance
........ 6-1 8
Loss
of Control ............................................... 4-1 3
Low Fuel Warning Light
................................... 3-37
Lumbar
Luggage
Carrier
.............................................. 2-44
Manual Controls
............................................ 1-3
M
Maintenance. Normal Replacement Parts .......... 5-1 01
Maintenance Schedule At Each Fuel Fill
......................................... 6-26
At Least Once a Month
................................ 6-26
At Least Once a Year
.................................. 6-27
At Least Twice a Year
.................................. 6-26
Brake System Inspection
.............................. 6-31
Engine Cooling System Inspection
................. 6-30
Fuel System Inspection
................................ 6-30
How This Section is Organized
....................... 6-3
Exhaust System
Inspection
........................... 6-30 Maintenance Schedule (cont.)
Introduction
.................................................. 6-2
Long Trip/Highway Scheduled Maintenance
..... 6-18
Maintenance Requirements
............................. 6-2
Part A
. Scheduled Maintenance Services ......... 6-4
Part B
. Owner Checks and Services ............. 6-26
Part C
. Periodic Maintenance Inspections ...... 6-30
Part D
- Recommended Fluids and
Lubricants
............................................... 6-32
Part E
. Maintenance Record ........................ 6-34
Selecting the Right Schedule
.......................... 6-5
Short Trip/City Scheduled Maintenance
............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
.......................... 6-30
Using Your
................................................... 6-4
Your Vehicle and the Environment
................... 6-2
Maintenance When Trailer Towing
..................... 4-40
Throttle
System Inspection
............................ 6-31
Making Turns
................................................. 4-38
Malfunction Indicator Light
................................ 3-30
Manual Lumbar Controls
.................................... 1-3
Manual Seats
................................................... 1-2
Manual Windows
........................................ 2-16
Mirrors Manual Rearview Mirror
................................ 2-32
Outside Convex Mirror
................................. 2-33
Outside Manual Mirrors
................................ 2-32
Outside Power Mirrors
.................................. 2-32
Model Reference
............................................ vi
8