2003 CHEVROLET ASTRO towing

37,500 Miles (62 500 km)
CI Change engine oil and filter (or every 12 months,
whichever occurs first).
An Emission Control
Service.
Ll Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
(See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +).
D Rotate tires. See Tire Inspection and Rotation on
45,000 Miles (75 000 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever occurs
first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
0 Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
0 Rotate tires. See Tire Inspection and Rotation on
page
5-64 for proper rotation pattern and additional
information.
(See footnote +).
50,000 Miles (83 000 km)
0 If you haven’t used your vehicle under severe
conditions listed previously and, therefore, haven’t
changed your automatic transmission fluid, change
both the fluid and filter.
U Change transfer case fluid.
6-2 1

52,500 Miles (87 500 km)
CI Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever occurs first).
An Emission
Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +).
0 Rotate tires. See Tire Inspection and Rotation on
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed.
Check constant velocity joints and axle seals
for leaking.
0 For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
0 Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles
(83 000 km).
0 Rotate tires. See Tire Inspection and Rotation on
page 5-64
for proper rotation pattern and additional
information.
(See footnote +).
(See footnote t).
Control Service.
0 Replace fuel filter. An Emission Control Service.
0 Replace engine air cleaner filter. An Emission
6-22

67,500 Miles (112 500 km)
0 Change engine oil and filter (or every 12 months,
whichever occurs first).
An Emission Control
Service.
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever occurs first).
(See footnote #).
needed.
Check constant velocity joints and axle seals
for leaking.
0 Rotate tires. See Tire lnspection and Rotation on
page 5-64
for proper rotation pattern and additional
information.
(See footnote +).
75,000 Miles (125 000 km)
CI Change engine oil and filter (or every 12 months,
whichever occurs first).
An Emission Control
Service.
whichever occurs first). (See footnote #).
U Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
0 Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles
(83 000 km).
0 Rotate tires. See Tire lnspection and Rotation on
page 5-64
for proper rotation pattern and additional
information.
(See footnote +).
6-23

82,500 Miles (137 500 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +).
0 Rotate tires. See Tire Inspection and Rotation on
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check rear/front axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
0 For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
Q Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
0 Replace fuel filter. An Emission Control Service.
(See footnote
t).
0 Replace engine air cleaner filter. An Emission
Control Service.
0 Rotate tires. See Tire Inspection and Rotation on
page
5-64 for proper rotation pattern and additional
information.
(See footnote +).
6-24

Roadside Assistance Program
To enhance Chevrolet’s strong commitment to customer
satisfaction, Chevrolet is excited to announce the
establishment of the Chevrolet Roadside Assistance
Center. As the owner
of a 2003 Chevrolet, membership
in Roadside Assistance is free.
Roadside Assistance is available 24 hours a day,
365 days a year, by calling 1-800-CHEV-USA
(243-8872). This toll-free number will provide you
over-the-phone roadside assistance with minor mechanical problems. If your problem cannot be
resolved over the phone, our advisors have access to
a nationwide network of dealer recommended service
providers. Roadside membership is free; however some
services may incur costs.
Roadside offers two levels of service to the customer,
Basic Care and Courtesy Care:
Roadside Basic Care provides:
0 Toll-free number, 1 -800-CHEV-USA (243-8872),
text telephone (TTY) users, call 1-888-889-2438
Free towing for warranty repairs
Basic over-the-phone technical advice
Available dealer services at reasonable costs
(i.e., wrecker services, locksmith/key service,
glass repair, etc.) Roadside
Courtesy Care provides:
Roadside Basic Care services (as outlined
previously)
Plus:
FREE Non-Warranty Towing (to the closest dealer
from a legal roadway)
FREE Locksmith/Key Service (when keys are lost
FREE Flat Tire Service (spare installed on the road)
FREE Jump Start (at home or on the road)
FREE Fuel Delivery ($5 of fuel delivered on the road)
on
the road or locked inside)
Chevrolet offers Courtesy Transportation for customers
needing warranty service. Courtesy Transportation
will be offered in conjunction with the coverage provided
by the Bumper-to-Bumper New Vehicle Limited
Warranty to eligible purchasers of 2003 Chevrolet
passenger cars and light duty trucks. (See your selling
dealer for details.)
7-6

Loading Your Vehicle ....................................... 4-29
Locks Door
........................................................... 2-7
Front Doors
.................................................. 2-8
Leaving Your Vehicle
.................................... 2-10
Power Door
.................................................. 2-8
Programmable Automatic Door Locks
............... 2-9
Long Trip/Highway Definition
.............................. 6-6
Long Trip/Highway Intervals
............................... 6-6
Long Trip/Highway Scheduled Maintenance
........ 6-1 8
Loss
of Control ............................................... 4-1 3
Low Fuel Warning Light
................................... 3-37
Lumbar
Luggage
Carrier
.............................................. 2-44
Manual Controls
............................................ 1-3
M
Maintenance. Normal Replacement Parts .......... 5-1 01
Maintenance Schedule At Each Fuel Fill
......................................... 6-26
At Least Once a Month
................................ 6-26
At Least Once a Year
.................................. 6-27
At Least Twice a Year
.................................. 6-26
Brake System Inspection
.............................. 6-31
Engine Cooling System Inspection
................. 6-30
Fuel System Inspection
................................ 6-30
How This Section is Organized
....................... 6-3
Exhaust System
Inspection
........................... 6-30 Maintenance Schedule (cont.)
Introduction
.................................................. 6-2
Long Trip/Highway Scheduled Maintenance
..... 6-18
Maintenance Requirements
............................. 6-2
Part A
. Scheduled Maintenance Services ......... 6-4
Part B
. Owner Checks and Services ............. 6-26
Part C
. Periodic Maintenance Inspections ...... 6-30
Part D
- Recommended Fluids and
Lubricants
............................................... 6-32
Part E
. Maintenance Record ........................ 6-34
Selecting the Right Schedule
.......................... 6-5
Short Trip/City Scheduled Maintenance
............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
.......................... 6-30
Using Your
................................................... 6-4
Your Vehicle and the Environment
................... 6-2
Maintenance When Trailer Towing
..................... 4-40
Throttle
System Inspection
............................ 6-31
Making Turns
................................................. 4-38
Malfunction Indicator Light
................................ 3-30
Manual Lumbar Controls
.................................... 1-3
Manual Seats
................................................... 1-2
Manual Windows
........................................ 2-16
Mirrors Manual Rearview Mirror
................................ 2-32
Outside Convex Mirror
................................. 2-33
Outside Manual Mirrors
................................ 2-32
Outside Power Mirrors
.................................. 2-32
Model Reference
............................................ vi
8

Power Steering ................................................ 4-9
Programming the HomeLink Transmitter
............. 2-35
Programmable Automatic Door Locks
.................. 2-9
Q
Questions and Answers About
Safety Belts ......... 1-17
R
Radiator Pressure Cap ................. ............ 5-30
Radios
....................................... ............ 3-38
AM-FM
....................................... ........ 3-39
Care of Your CD Player
........................... 3-50
Care of Your CDs
.................................... 3-50
Radio with CD
............................................ 3-41
Rear Seat Audio
.......................................... 3-46
Setting the Time for Radios with HR and
MN Buttons
......................................... 3-38
Setting the Time for Radios with the
Set Buttons
............................. ........ 3-38
Theft-Deterrent
........................ ........ 3-47
Understanding Reception
.......................... 3-50
Reading Lamps
.............................................. 2-40
Rear Air Conditioning System
........................... 3-20
Rear Axle
...................................................... 5-53
Rear Climate Control System
............................ 3-21
Rear Doors
.................................................... 2-13
Rear Heating System
...................................... 3-19 Rear
Rear
Rear Rear
Rear
Rear Safety Belt
Comfort Guides
...................... 1-32
Seat Audio
............................................. 3-46
Seat Operation
......................................... 1-7
Seat Outside Passenger Positions
............. 1-29
Seat Passengers, Safety Belts
.................. 1-29
Window Defoqqer
.................................... 3-21
Rearview Mirrors 2-32 -- .............................................
Reclining Seatbacks .......................................... 1-4
Recreational Vehicle Towing
............................. 4-29
Reinstalling the Engine Cover
........................... 5-23
Remote Keyless Entry System
............................ 2-4
Remote Keyless Entry System, Operation
............ 2-5
Removing the Engine Cover
............................. 5-20
Removing the Flat Tire and Installing the
Spare Tire
.................................................. 5-76
Removing the Rear Seats
.................................. 1-7
Removing the Spare Tire and
Tools ................... 5-72
Removing the Wheel Covers
............................ 5-75
Replacement Bulbs
......................................... 5-61
Replacing Brake System Parts
.......................... 5-46
Replacing Restraint System Parts
After a Crash
.............................................. 1-71
Replacing the Rear Seats
.................................. 1-9
Reporting Safety Defects Canadian Government
.................................. 7-11
General Motors
........................................... 7-11
United States Government
............................ 7-10
Reprogramming a Single HomeLink@ Button
....... 2-37
Resetting Defaults
........................................... 2-37
10

Tires ..................................................... 5.63. 5-88
Buying New Tires
........................................ 5-66
Chains
....................................................... 5-70
Changing a Flat Tire
.................................... 5-71
Compact Spare Tire
..................................... 5-82
If a Tire Goes Flat
....................................... 5-70
Inflation
- Tire Pressure ............................... 5-64
Inspection and Rotation
................................ 5-64
Uniform Tire Quality Grading
......................... 5-67
Wheel Alignment and Tire Balance
................. 5-69
Wheel Replacement
..................................... 5-69
When It
Is Time for New Tires ...................... 5-66
To Use the Engine Coolant Heater
.................... 2-22
Top
of the Instrument Panel ............................. 5-85
Top Strap
...................................................... 1-48
Top Strap Anchor Location
............................... 1-50
Torque Lock
................................. ....... 2-29
Tow/Haul Mode Button
..................................... 2-25
Tow/Haul Mode Light
................................... 3-36
Towing Recreational Vehicle
..................................... 4-29
Towing a Trailer
.......................................... 4-31
Your Vehicle
............................................... 4-29
Trailer Brakes
................................................. 4-36
Trailer Wiring Harness
..................................... 4-41
Trailering Package
.......................................... 4-31
Transfer Case
................................................ 5-52
Transmission Fluid, Automatic
........................................... 5-25
Total Weight on Your Vehicle’s Tires
... ....... 4-35 Transmission
Operation. Automatic
.................... 2-23
Transmission. Transaxle. Transfer Case Unit
Repair Manual
............................................ 7-11
Trip Odometer
................................................ 3-25
Turn Signal/Multifunction Lever
........................... 3-6
Turn Signals When Towing a Trailer
.................. 4-38
Transportation Options
...................................... 7-9
Turn and Lane Change Signals
.......................... 3-6
U
Underbody Flushing Service ................. ..... 6-29
Underhood Fuse Block
.................... ..... 5-96
Understanding Radio Reception
.... ..... 3-50
Uniform Tire Quality Grading
......................... 5-67
United States
................................................... 7-4
Unlocking the Theft-Deterrent Feature
After a Power Loss
...................................... 3-49
Used Replacement Wheels
.............................. 5-70
Using Cleaner on Fabric
.................................. 5-84
Using HomeLink@
........................................... 2-37
v
Vehicle
Control
..................................................... 4-6
Loading
...................................................... 4-29
Symbols
......................................................... iv
Damage Warnings
........................................... iv
13