2002 NISSAN TERRANO transmission oil

Low one-way clutch inner race
ICheck frictional surface of inner race for wear or damage.
IInstall a new seal rings onto low one-way clutch inner race.
IBe careful not to expand seal ring gap excessively.
IMeasure seal ring-to-groove clearance.
Inspection standard:
Standard value: 0.10 - 0.25 mm (0.0039 - 0.0098 in)
Allowable limit: 0.25 mm (0.0098 in)
IIf not within allowable limit, replace low one-way clutch inner
race.
ASSEMBLY
1. Install needle bearing onto one-way clutch inner race.
IPay attention to its direction Ð Black surface goes to rear
side.
IApply petroleum jelly to needle bearing.
2. Install oil seal and D-ring onto piston.
IApply ATF to oil seal and D-ring.
3. Install piston by rotating it slowly and evenly.
IApply ATF to inner surface of transmission case.
SAT877A
SAT878A
SAT112B
SAT879A
SAT880A
REPAIR FOR COMPONENT PARTS
Low & Reverse Brake (Cont'd)
AT-163

Assembly (1)
1. Install manual shaft components.
a. Install oil seal onto manual shaft.
IApply ATF to oil seal.
IWrap threads of manual shaft with masking tape.
b. Insert manual shaft and oil seal as a unit into transmission
case.
c. Remove masking tape.
d. Push oil seal evenly and install it onto transmission case.
e. Align groove in shaft with drive pin hole, then drive pin into
position as shown in figure at left.
f. Install detent spring and spacer.
g. While pushing detent spring down, install manual plate onto
manual shaft.
h. Install lock nuts onto manual shaft.
SAT931A
SAT932A
SAT933A
SAT901E
SAT936A
ASSEMBLY
AT-177

c. Install needle bearing on transmission case.
IPay attention to its direction Ð Black side goes to rear.
IApply petroleum jelly to needle bearing.
d. Install parking gear on transmission case.
e. Install snap ring on rear of output shaft.
ICheck to be sure output shaft cannot be removed in for-
ward direction.
6. Install adapter case.
a. Install oil seal on adapter case.
IApply ATF to oil seal.
b. Install O-ring on revolution sensor.
IApply ATF to O-ring.
c. Install revolution sensor on adapter case.
SAT217B
SAT218B
SAT960A
NAT305
SAT757I
ASSEMBLY
Assembly (1) (Cont'd)
AT-182

Adjustment
When any parts listed in the following table are replaced, total end
play or reverse clutch end play must be adjusted.
Part name Total end playReverse clutch end
play
Transmission caseII
Low one-way clutch inner raceII
Overrun clutch hubII
Rear internal gearII
Rear planetary carrierII
Rear sun gearII
Front planetary carrierII
Front sun gearII
High clutch hubII
High clutch drumII
Oil pump coverII
Reverse clutch drum ÐI
1. Adjust total end play.
a. Install new oil pump gasket on transmission case.
b. Install pump cover bearing race on clutch pack.
c. Measure distance ªBº between front end of transmission case
and oil pump cover bearing race.
SAT433I
SAT207B
SAT208B
ASSEMBLY
AT-185

d. Measure distance ªCº between front end of transmission case
and oil pump cover gasket.
e. Determine dimension ªAº by using the following equation.
A=BþC
f. Install needle bearing on oil pump assembly.
g. Measure distance ªDº between needle bearing and machined
surface of oil pump cover assembly.
h. Determine total end play ªT
1º by using the following equation.
T
1=AþDþ0.1
Total end play ªT
1º:
0.25 - 0.55 mm (0.0098 - 0.0217 in)
IIf end play is out of specification, decrease or increase thick-
ness of oil pump cover bearing race as necessary.
Available oil pump cover bearing race:
Refer to SDS, AT-199.
SAT209B
SAT210B
SAT211B
SAT975A
ASSEMBLY
Adjustment (Cont'd)
AT-186

2. Adjust reverse clutch drum end play.
a. Install oil pump thrust washer on clutch pack.
b. Measure distance ªFº between front end of transmission case
and oil pump thrust washer.
c. Measure distance ªGº between front end of transmission case
and gasket.
d. Determine dimension ªEº by using the following equation.
E=FþG
e. Measure distance ªHº.
SAT212B
SAT213B
SAT214B
SAT215B
ASSEMBLY
Adjustment (Cont'd)
AT-187

f. Determine reverse clutch drum end play ªT2º by using the fol-
lowing equation.
T
2=EþHþ0.1
Reverse clutch drum end play ªT
2º:
0.55 - 0.90 mm (0.0217 - 0.0354 in)
IIf end play is out of specification, decrease or increase thick-
ness of oil pump thrust washer as necessary.
Available oil pump thrust washer:
Refer to SDS, AT-199.
Assembly (2)
1. Install brake band and band strut.
a. Install band strut on brake band.
IApply petroleum jelly to band strut.
b. Place brake band on periphery of reverse clutch drum, and
insert band strut into end of band servo piston stem.
c. Install anchor end bolt on transmission case. Then, tighten
anchor end bolt just enough so that reverse clutch drum (clutch
pack) will not tilt forward.
2. Install input shaft on transmission case.
IPay attention to its direction Ð O-ring groove side is front.
3. Install gasket on transmission case.
SAT980A
SAT985A
SAT986A
SAT987A
SAT988A
ASSEMBLY
Adjustment (Cont'd)
AT-188

4. Install oil pump assembly.
a. Install needle bearing on oil pump assembly.
IApply petroleum jelly to the needle bearing.
b. Install selected thrust washer on oil pump assembly.
IApply petroleum jelly to thrust washer.
c. Carefully install seal rings into grooves and press them into the
petroleum jelly so that they are a tight fit.
d. Install O-ring on oil pump assembly.
IApply petroleum jelly to O-ring.
e. Apply petroleum jelly to mating surface of transmission case
and oil pump assembly.
f. Install oil pump assembly.
IInstall two converter housing securing bolts in bolt holes
in oil pump assembly as guides.
SAT989A
SAT990A
SAT991A
SAT992A
SAT993A
ASSEMBLY
Assembly (2) (Cont'd)
AT-189