Page 1471 of 1672

BODY CONTROL UNIT
86-3-2 DESCRIPTION AND OPERATION
Power supply
Battery supply to the BCU and the IDM is provided through a 10 A fuse located in the engine compartment fuse box.
The BCU unit receives an ignition switched power supply (ignition switch position II) input via a 10 A fuse in the
passenger compartment fuse box.
The BCU receives a signal when the ignition switch is turned to the crank position, it then supplies an earth path to
the starter relay coil, to enable the crank operation by supplying power through the starter relay contacts to the starter
motor.
Battery voltage is monitored and BCU operation will function normally between 8 and 18 volts. Between 5.7 and 8
volts the BCU is in the 'under volts' state. The status of the battery is used to determine which outputs may be driven.
If a voltage supply above 18 volts is experienced, outputs will not normally be driven except for those functions which
are required during cranking (robust immobilisation, antenna coil, crank enable relay and feed to gear position switch
contacts W, X, Y, Z). In the over voltage state the vehicle can be driven, but all other functions are disabled and
outputs are switched off (power windows, heated screen, direction indicators etc.).
All functions are disabled on power up until communications between the BCU and IDM have been established. If
communications cannot be established, operation will commence with degraded functionality.
Battery supply to the IDM is provided through the inertia switch and a 10 A fuse in the engine compartment fuse box.
If the inertia switch contacts are closed battery voltage is available at the IDM; if the inertia switch contacts are open
there is no battery supply to the IDM. The supply condition of the IDM is signalled to the BCU via the serial bus. If the
inertia switch is operated (contacts open) the change in state is detected by the BCU which unlocks the doors if the
ignition switch is in position II and the alarm is not set.
The BCU is earthed through a hard-wire connection.
Inputs and outputs
The BCU and IDM process inputs and provide the necessary outputs for control and operation of the vehicle's 'body'
systems.
BCU inputs
The BCU processes signals received from the following components:
lDoor latch switches.
lDriver's door key lock/ unlock switches.
lBonnet activated security system.
lVolumetric sensors.
lCentral Door Locking (CDL) switches.
lRemote transmitter (via receiver unit).
lInertia fuel cut-off switch.
lIgnition switch.
lFuel flap release switch.
The input voltages (V
in) for BCU digital signals are defined as follows:
lLogic 1 when V
in ≥ 6V.
lLogic 0 when V
in ≤ 2V.
BCU input voltages between 2 and 6 volts are indeterminate and cannot be guaranteed.
Analogue input voltages are measured as a ratio with respect to battery voltage.
Page 1472 of 1672

BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-3
BCU outputs
The BCU processes the input signals it receives and uses the information to determine the control outputs that need
to be established for any given set of conditions. The BCU provides controlled outputs for the following systems:
lInterior courtesy lamps.
lFuel flap release actuator.
lAnti-theft status LED.
lEngine Control Module.
lDoor lock actuators.
lDirection indicators and hazard warning lamps.
lHeadlamps.
lAlarm sounder.
lVehicle horns.
lBattery backed sounder.
lStarter relay.
lPassive re-mobilisation exciter coil.
Simultaneous switching of outputs in different units is limited by the bus transfer time, but the skew is no longer than
100 ms for either the BCU or the IDM. When the processor is reset, all outputs are switched off until the inputs have
been read for the first time to check current condition.
BCU to harness connectors
1Connector C0661
2Connector C0662
3Connector C0663
4Connector C0660
5Connector C0664
Page 1473 of 1672

BODY CONTROL UNIT
86-3-4 DESCRIPTION AND OPERATION
The pinout details for the BCU connectors are defined below:
C0660 connector pin details
Pin No. Description Input/Output
1 Ignition power supply Input
2 Right front window - down Input
3 Auxiliary power supply Input
4 Passenger or rear door open Input
5 Driver's door key lock Input
6 RH indicator selected Input
7 Front fog lamps selected Input
8 Gear position feedback 'R' Output
9 Gear position feedback 'P' Output
10 SLS too high (audible warning) Input
11 Earth-
12 Vehicle raise/lower request Output
13 Battery power supply Input
14 Heated front screen selected Input
15 Bonnet open Input
16 CDL doors lock Input
17 Driver's door open Input
18 Left front window up Input
19 Right front window up Input
20 Rear washer pump Input
21 Front intermittent wiper switch Input
22 Gear position feedback '1' Output
23 Gear position feedback '2' Output
24 Gear position feedback '3' Output
25 Gear position feedback 'D' Output
26 Gear position feedback 'N' Output
Page 1474 of 1672
BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-5
C0661 connector pin details
Pin No. Description Input/Output
1 Serial bus to instrument pack and IDM Input/Output
2 Not used-
3 Battery backed up sounder code (AL) Output
4 Diagnostic bi-directional 'K'-line Input/Output
5 RF regulated power supply Output
6 RF receiver input Input
7 Brake switch activated Input
8 Reverse gear selected Input
9 Sunroof enable line Output
10 Robust immobilisation Output
11 Front washer pump Input
12 Heated front screen relay Output
13 Heated front screen active Output
14 Battery backed up sounder code (ST) Output
15 Heated rear screen active Output
16 'N' or 'R' or 'P' or brake selected Output
17 Not used-
18 Passive remobilisation exciter coil Output
19 RF battery supply from fuse 20 in passenger compartment fusebox Input
20 Security status LED Output
21 Front intermittent wiper Input
22 Driver's door key unlock Input
Page 1475 of 1672
BODY CONTROL UNIT
86-3-6 DESCRIPTION AND OPERATION
C0662 connector pin details
Pin No. Description Input/Output
1 Front left window - down Input
2 Ignition key inserted Input
3 Rear wiper Input
4 Vehicle horns Input
5 Crank enable Output
6 Gear position switch (Y contacts) Input
7 CDL doors unlock Input
8 Rear fog lamps selected Input
9 Gear position switch (W contacts) Input
10 Drive selected (HDC) Output
11 Ignition key interlock solenoid Output
12 Headlamp powerwash Output
13 Gear position switch (X contacts) Input
14 Not used-
15 Transfer box - neutral selected Input
16 Seat buckle fastened Input
Page 1477 of 1672

BODY CONTROL UNIT
86-3-8 DESCRIPTION AND OPERATION
C0664 connector pin details
IDM inputs
The IDM inputs are communicated to the BCU using the serial datalink so that the BCU can perform the necessary
logic operations:
The V
in for IDM digital signals are defined as follows:
lLogic 1 when V
in ≥ 8V.
lLogic 0 when V
in ≤ 2V.
IDM input voltages between 2 and 8 volts are indeterminate and cannot be guaranteed.
Pin No. Description Input/Output
1 Front left window down Output
2 Front right window down Output
3 Fuel flap release Output
4 Front left window up Output
5Earth-
6 Front right window up Output
7 Battery power supply Input
Description Signal type System
Inertia switch Digital Locking/ Unlocking/ Alarm
Side lamps Digital Exterior lighting
Headlamp dipped beam Digital Exterior lighting
Headlamp main beam daylight running lamps Analogue Exterior lighting
RH direction indicators current sense Analogue Direction indicators/ Hazards/ Alarm
LH direction indicators current sense Analogue Direction indicators/ Hazards/ Alarm
Front wiper park sense Digital Wipers and washers
Page 1478 of 1672

BODY CONTROL UNIT
DESCRIPTION AND OPERATION 86-3-9
IDM outputs
The IDM receives the following signals from the BCU using the serial datalink to provide power outputs:
Description Signal type System
Unlock all doors enable Digital Locking/ Unlocking/ Alarm
Lock passenger and rear doors enable Digital Locking/ Unlocking/ Alarm
Superlock all doors enable Digital Locking/ Unlocking/ Alarm
Lock driver's door Digital Locking/ Unlocking/ Alarm
Rear fog lamps enable Digital Exterior lighting
Daylight running lamps enable Digital Exterior lighting
LH direction indicators enable Digital Direction indicators/ Hazard warning/ Alarm
RH direction indicators enable Digital Direction indicators/ Hazard warning/ Alarm
Gear position indicator illumination Digital Illumination
Headlamp main beam indicator disable Digital Illumination
Front wiper enable Digital Wipers and washers
Rear wiper enable Digital Wipers and washers
Rear window enable Digital Power windows
Shift lever solenoid enable Digital Automatic gearbox
Transfer box solenoid enable/ Alarm sounder
relayDigital Gearbox
Heated rear window enable Digital Heated screens
Page 1479 of 1672

BODY CONTROL UNIT
86-3-10 DESCRIPTION AND OPERATION
Diagnostic socket
RHD illustrated
The BCU has a serial connection to the diagnostic socket to allow unit interrogation using TestBook.
In addition to fault diagnosis, the BCU can be programmed with the following information:
lPlip codes.
lOptions.
lVIN code.
lEKA code.
lEEPROM locking.
The following manufacturing details are programmed into the BCU which can be accessed using TestBook:
lDate of manufacture.
lHardware version number.
lUnit serial number.
lOdometer reading.
It is not possible to use the diagnostic bus to communicate with the BCU via TestBook when the security system is
active (except for passive immobilisation). This is a security measure to ensure that no key programming or market
configuration can take place if the operator is not in possession of a valid remote transmitter or the vehicle keys.
The BCU is normally programmed to accept two remote transmitters, but a further two remote handsets can be
programmed into the BCU and one optional Self Levelling Suspension (SLS) transmitter. All remote transmitters need
to be available if TestBook is to be used to re-configure the BCU.
M86 4705