Page 1631 of 1672
INSTRUMENTS
88-4 DESCRIPTION AND OPERATION
Instrument block diagram
1Instrument pack
2ECM
3Brake fluid level switch
4Parking brake switch
5Oil pressure switch
6Alternator
7Fuel tank sender unit
8Water in fuel filter sensor
9Transmission temperature sensor
10Differential lock switch - vehicles up to 03
model year or Differential lock switches -
vehicles from 03 model year11Audible warning speaker
12SRS DCU
13SLABS ECU
14BCU
15ACE ECU
16EAT ECU
17Diagnostic connector
18Serial communications link
Page 1632 of 1672

INSTRUMENTS
DESCRIPTION AND OPERATION 88-5
Description
General
The instrument pack consists of four analogue dials, four warning lamp packs and a Liquid Crystal Display (LCD)
odometer.
The four dials are used to indicate:
lRoad speed.
lEngine speed.
lFuel tank level.
lEngine coolant temperature.
The dials are driven by a microprocessor from information received from the serial communication link. Information
input is received as either:
lDigital.
lAnalogue.
lPulse train.
lPulse Width Modulation (PWM).
The LCD provides information for:
lOdometer.
lTrip distance.
lSelected gear (on vehicles fitted with an automatic gearbox).
A trip reset button is provided to zero the trip display, this button also allows the selection of "miles" or "kilometres"
for the display. A photocell controls the illumination of the LCD, maintaining contrast of the display during ambient light
changes.
Within the four warning lamp packs there are 28 lamps. A long life bulb illuminates the high beam warning lamp and
the rest of the warning lamps are illuminated by Light Emitting Diodes (LED's). All warning lamp legends are invisible
until lit. When lit the symbols are illuminated on a black background.
The warning lamps illuminate in one of four colours. The colour indicates the level of importance to the driver, as
follows:
lRed = warning.
lAmber = caution.
lGreen = system operative.
lBlue = main beam operative.
The first warning lamp pack is located in the top left-hand side of the instrument pack and contains the following
warning lamps:
lTraction control warning lamp.
lTransfer box in neutral warning lamp.
lDifferential lock warning lamp
lOverspeed warning lamp (activated for gulf market only).
lBrake system warning lamp.
lHill Descent Control (HDC) information warning lamp.
lMalfunction Indicator Lamp (MIL)/ SERVICE ENGINE SOON warning lamp.
The second warning lamp pack is located in the centre of the instrument pack and contains the following warning
lamps:
lDirection indicator warning lamps.
lHigh beam warning lamp.
lAnti-lock brake system warning lamp.
Page 1633 of 1672

INSTRUMENTS
88-6 DESCRIPTION AND OPERATION
The third warning lamp pack is located in the top right-hand side of the instrument pack and contains the following
warning lamps:
lSRS warning lamp.
lSLS off road mode warning lamp.
lTrailer warning lamp.
lGlow plug warning lamp.
lWater in fuel filter warning lamp.
lSeat belt warning lamp.
lTransmission high temperature warning lamp.
The fourth warning lamp pack is located underneath the tachometer of the instrument pack contains the following
warning lamps:
lOil pressure warning lamp.
lAlternator charge warning lamp.
lHDC fault warning lamp.
lSelf Levelling Suspension (SLS) warning lamp.
lActive Cornering Enhancement (ACE) warning lamp.
lGearbox manual/sport mode warning lamps.
The serial communication link is used to allow information to travel to and from the instrument pack, and it provides
the ability to configure the instrument pack to a specific market. It also allows the instrument pack to be controlled by
TestBook for diagnostics.
There are five market specific variants of the instrument pack:
lUnited Kingdom (UK).
lNorth American Specification (NAS).
lCanada.
lAustralia.
lRest Of the World (ROW), Gulf and Japan.
The main difference between the five markets is that the speedometer will indicate road speed in mph as major figures
and km/h as minor figures, km/h as major figures and mph as minor figures or km/h only.
When TestBook is used to diagnose the instrument pack it demands each of the dials and warning lamps to operate
in-turn so a visual check of their operation can be made.
CAUTION: The instrument pack must not be stored on its face side at any time. This is because the dials have
damping fluid within them to ensure smooth operation of the dials' indicator needles. This fluid will leak out.
Speedometer
The speedometer informs the driver of the current vehicle road speed. It has a Liquid Crystal Display (LCD) to show
odometer, trip meter and, on automatic gearbox models, the selected gear. The speedometer will not show speeds
of less than 1.5 mph (2.5 km/h).
There are three different market configurations:
lNAS and UK = mph as major figures km/h as minor figures.
lCanada = km/h as major figures mph as minor figures.
lROW and Australia = km/h only.
The Self Levelling and Anti-Lock Brake System (SLABS) ECU provides the signal input for the road speed. The signal
is at 8000 pulses per mile (1.6 kilometres).
Page 1645 of 1672
INSTRUMENTS
88-18 DESCRIPTION AND OPERATION
Anti-lock Brake System (ABS) warning lamp
The ABS warning lamp within the instrument pack utilises an amber LED with a clear legend. If a fault within the ABS
is detected, the SLABS ECU illuminates the LED, providing the driver with a visible warning.
When the ignition is switched on, the SLABS ECU illuminates the LED to provide a self-check, providing there is no
fault it will remain illuminated for 3 seconds or until the ignition is switched off. If an ABS fault is detected while driving
the warning lamp will illuminate to alert the driver.
The power input for the LED is supplied by the instrument pack via fuse 27. The SLABS ECU provides the earth path
to illuminate the ABS warning lamp.
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INSTRUMENTS
DESCRIPTION AND OPERATION 88-23
Differential lock warning lamp (If fitted)
The differential lock is a device used for rolling road testing only on vehicles up to 03 model year. On vehicles from
03 model year, the differential is a driver selectable option which can also be used for off road driving. Refer to the
service procedures for details of rolling road testing on vehicles up to and from 03 model year.
CAUTION: Engage the differential lock when testing the vehicle on a two wheel rolling road. The propeller
shaft connecting the axle not on the rolling road must also be removed.
Differential lock warning lamp – vehicles up to 03 model year
The differential lock warning lamp within the instrument pack utilises a red LED and a clear legend. When the
differential lock is engaged, using the lever on the side of the transfer box, the differential lock switch is operated and
the warning lamp is switched on providing the driver with a visible warning.
When the differential lock is engaged, the warning lamp will be illuminated continuously when the ignition switch is in
position II.
Differential lock warning lamp – vehicles from 03 model year
The differential lock warning lamp is located in the top left hand corner of the instrument pack and uses an amber LED
and a clear legend. When the differential lock is engaged, the warning lamp illuminates when the ignition is on to
provide a visual indication to the driver that the differential lock is engaged. The instrument pack, simultaneously emits
three audible warning chimes as a confirmation.
When the differential lock is disengaged, the warning lamp is extinguished and the instrument pack simultaneously
emits three audible warning chimes as a confirmation.
All vehicles
The power input for the LED is supplied by the instrument pack via fuse 13 in the engine compartment fusebox. The
differential lock switch or switches provide(s) the earth path illuminating the warning lamp.
The voltage on the differential lock switch or switches to instrument pack earth path produces the following warning
lamp functions:
l< 1.8 volts = warning lamp on.
l> 7.7 volts = warning lamp off.
Page 1672 of 1672

INSTRUMENTS
REPAIRS 88-45
REPAIRS
Clock
$% 88.15.07
Remove
1.Carefully remove clock assembly from fascia.
2.Disconnect multiplugs from clock and door
locking switches.
3.Remove door locking switch from clock
assembly and remove clock assembly.
Refit
1.Fit door lock switch to clock assembly and
connect multiplugs.
2.Position and push to secure clock assembly to
fascia.
Instrument pack
$% 88.30.38
Remove
1.Remove steering column nacelle.
+ STEERING, REPAIRS, Nacelle -
steering column.
2.Remove 2 screws and release instrument cowl
from 2 clips on fascia.
3.Disconnect 7 multiplugs from switches.
4.Remove instrument cowl.
5.Remove 4 screws securing instrument pack to
fascia.
6.Disconnect 2 multiplugs from instrument pack.
7.Remove instrument pack.
Refit
1.Position new instrument pack and connect
multiplugs.
2.Align instrument pack to fascia and secure with
screws.
3.Position instrument cowl and connect
multiplugs to switches.
4.Fit instrument cowl to clips and secure cowl
with screws.
5.Fit steering column nacelle.
+ STEERING, REPAIRS, Nacelle -
steering column.