(4) Remove seat dump handle.
(5) Pull shoulder belt out completely and clamp
shoulder belt to prevent shoulder belt from retracting
(Fig. 10).
(6) Remove shoulder belt anchor bolt.
(7) From the underside of the seat, remove the
inboard pivot bolt (Fig. 11).
WARNING: DO NOT REMOVE UPPER RECLINER
HANDLE, PULL ON UPPER RECLINER HANDLE OR
RECLINER CABLE END. THE RECLINER LEAD
SCREW IS SPRING LOADED AND WILL EJECT IF
EITHER THE HANDLE OR CABLE IS PULLED
BEFORE THE LEAD SCREW IS REMOVED.
(8) Remove clip attaching recliner cable (Fig. 12)
to seat track adjuster and separate the cable from
the seat track adjuster.
(9) Remove the inboard and outboard pivot bolts
attaching the frame to the seat track adjuster (Fig.
13).
(10) Remove recliner lower bolt.
(11) Separate seat back from seat track adjuster.
INSTALLATION
STANDARD CAB
(1) Align seat cushion with seat back and install
shoulder bolt through seat back into seat cushion
frame on inboard side. Tighten bolt to 49 N´m (36 ft.
lbs.) torque.
(2) Install bolts through seat back latch into seat
cushion frame. Tighten bolts to 25 N´m (18 ft. lbs.)
torque.
(3) Connect rear end flap J-Straps and pull rear
J-Strap up and secure to frame.(4) Install seat in vehicle.
(5) Connect power seat switch connector, if
equipped.
Fig. 10 Shoulder Belt Clamp
1 - CLAMP
2 - SEAT BACK
3 - SHOULDER BELT
Fig. 11 Pivot Bolt
1 - SEAT BACK FRAME
2 - RECLINER
3 - SEAT TRACK ADJUSTER
4 - RISER
5 - SEAT CUSHION FRAME
Fig. 12 Recliner Cable
1 - POWER SEAT SWITCH
2 - PIVOT BOLT
3 - RECLINER CABLE
4 - LOWER RECLINER BOLT
5 - SEAT TRACK
6 - SEAT RISER
7 - SEAT TRACK ADJUSTER
23 - 136 SEATSBR/BE
SEAT BACK - SPLIT BENCH (Continued)
QUAD CAB
(1) Position seat back on seat track adjuster.
(2)
Install the inboard and outboard pivot bolts
attaching the frame to the seat track adjuster (Fig. 11).
(3) Install the bolt attaching the lower recliner to
the seat track adjuster.
(4) Position the recliner cable on seat track
adjuster and installnewclip.
(5) Install shoulder belt anchor bolt. Tighten bolt
to 45 N´m (33 ft. lbs.) torque.
(6) Remove clamp (Fig. 10).
(7) Install side shield.
(8) Install recliner handle.
(9) Install seat dump handle, if removed.
SEAT BACK COVER
REMOVAL
(1) Remove seat back from vehicle.(Refer to 23 -
BODY/SEATS/SEAT BACK - BENCH SEAT -
REMOVAL)(2) Disengage J-Straps from base of seat back.
(3) Remove hogrings, if equipped.
(4) With seat back in a normal vertical position,
roll cover upwards and remove.
INSTALLATION
(1) With seat back in a normal vertical position,
roll cover downwards over seat back.
(2) Install hogrings, if equipped.
(3) Secure J-Straps at base of seat back.
(4) Install seat back. (Refer to 23 - BODY/SEATS/
SEAT BACK - BENCH SEAT - INSTALLATION)
SEAT BACK COVER - SPLIT
BENCH
REMOVAL
(1) Remove the seat back. (Refer to 23 - BODY/
SEATS/SEAT BACK - SPLIT BENCH - REMOVAL)
(2) Using a trim stick or equivalent tool, pry off
lumbar handle, if equipped (Fig. 14). (Damage to
lumbar handle may occur during removal, verify
availability of replacement handle before removing.)
(3) Remove latch release knob (Fig. 14).
(4) Remove latch release bezel.
(5) Disengage J-Straps from base of seat back.
(6) Remove hog rings, if equipped.
(7) With seat back in a normal vertical position,
roll cover upwards and remove.
INSTALLATION
(1) With seat back in a normal vertical position,
roll cover downwards over seat back.
(2) Install hog rings, if equipped.
Fig. 13 Recliner
1 - SEAT BACK
2 - RECLINER
3 - SEAT TRACK
Fig. 14 Lumbar Handle Removal
1 - LUMBAR CAM
2 - BEZEL
3 - RELEASE LATCH KNOB
4 - LUMBAR HANDLE
BR/BESEATS 23 - 137
SEAT BACK - SPLIT BENCH (Continued)
(3) Engage J-Straps at base of seat back.
(4) Align lumbar handle with lumbar cam and tap
on with rubber mallet until seated.
(5) Install latch release bezel.
(6) Install latch release knob.
(7) Install seat back. (Refer to 23 - BODY/SEATS/
SEAT BACK - SPLIT BENCH - INSTALLATION)
SEAT BACK RECLINER
REMOVAL
(1) Remove seat back. (Refer to 23 - BODY/SEATS/
SEAT BACK - SPLIT BENCH - REMOVAL)
(2) Disengage J-straps at base of seat back and
roll seat back cover upward to access rubber bellows
push-in fasteners.
NOTE: Notice the routing of the recliner cable for
installation.
(3) Remove the push-in fasteners attaching upper
rubber bellows to the seat back frame.
(4) Remove rubber bellows.
(5) Remove seat dump handle, 2±door ªBEº vehi-
cles only.
WARNING: Do not pull on upper recliner handle or
recliner cable end. The recliner lead screw is spring
loaded and will eject if either the handle or cable is
pulled before the lead screw is removed.
(6) Remove the bolts attaching upper recliner to
seat back frame (Fig. 15).
(7)
Separate the recliner from the seat back.
INSTALLATION
(1) Install seat dump handle, if removed.
(2) Position the recliner in the seat back.
(3) Install the bolts attaching upper recliner to
seat back frame (Fig. 15).
(4) Install rubber bellows.
(5) Roll seat back cover upward and engage
J-straps at base of seat back.
(6) Ensure recliner cable is correctly routed.
(7) Install seat back. (Refer to 23 - BODY/SEATS/
SEAT BACK - SPLIT BENCH - INSTALLATION)
SEAT CUSHION
REMOVAL
(1) Remove the seat. (Refer to 23 - BODY/SEATS/
SEAT - BENCH SEAT - REMOVAL) or (Refer to 23 -
BODY/SEATS/SEAT - SPLIT BENCH - REMOVAL)(2) Remove the seat back. (Refer to 23 - BODY/
SEATS/SEAT BACK - BENCH SEAT - REMOVAL) or
(Refer to 23 - BODY/SEATS/SEAT BACK - SPLIT
BENCH - REMOVAL)
(3) From the underside of the seat, remove the
bolts attaching the cushion frame to the mounting
brackets.
(4) Disengage wire harness connector, if equipped.
(5) Remove the cushion from the seat tracks.
INSTALLATION
(1) Position the cushion frame on the seat tracks.
(2) Ensure that the cushion frame is aligned with
the mounting brackets (Fig. 16).
(3) Engage wire harness connector, if equipped.
(4) Install the bolts attaching the seat cushion
frame to the mounting brackets. Tighten bolts to 25
N´m (18 ft. lbs.) torque.
(5) Install the seat back. (Refer to 23 - BODY/
SEATS/SEAT BACK - BENCH SEAT - INSTALLA-
TION) or (Refer to 23 - BODY/SEATS/SEAT BACK -
SPLIT BENCH - INSTALLATION)
Fig. 15 Seat Back Recliner
1 - SEAT BACK FRAME
2 - BOLT
3 - LEAD SCREW
4 - SEAT BACK RECLINER
23 - 138 SEATSBR/BE
SEAT BACK COVER - SPLIT BENCH (Continued)
SEAT RISER
REMOVAL
(1) Disconnect seat harness connector.
(2) Remove the seat from the vehicle. (Refer to 23 -
BODY/SEATS/SEAT - BENCH SEAT - REMOVAL) or
(Refer to 23 - BODY/SEATS/SEAT - SPLIT BENCH -
REMOVAL)
(3) Remove the bolts attaching the seat track
adjuster to the seat riser (Fig. 22).
(4) Separate the seat track adjuster from the riser.
INSTALLATION
(1) Position the seat track adjuster on the riser.
(2) Install the bolts attaching the seat track
adjuster to the seat riser. Tighten front bolts to 54
N´m (40 ft. lbs.) torque. Tighten rear inboard bolt to
40 N´m (30 ft. lbs.) torque. Tighten rear outboard bolt
to 54 N´m (40 ft. lbs.) torque.
(3) Install the seat in the vehicle. (Refer to 23 -
BODY/SEATS/SEAT - BENCH SEAT - INSTALLA-
TION) or (Refer to 23 - BODY/SEATS/SEAT - SPLIT
BENCH - INSTALLATION)
(4) Connect seat harness connector.
SEAT TRACK
REMOVAL
(1) Remove seat from vehicle. (Refer to 23 - BODY/
SEATS/SEAT - BENCH SEAT - REMOVAL)
(2) Remove inboard seat belt buckles. (Refer to 8 -
ELECTRICAL/RESTRAINTS/SEAT BELT BUCKLE -
REMOVAL)
(3) Remove bolts attaching seat track to seat cush-
ion frame (Fig. 23).
(4) Separate seat track from seat cushion frame.
INSTALLATION
(1) Position seat track on seat cushion frame.
(2) Ensure seat track and slider bar are aligned.
(3) Install rear seat track bolts. Tighten seat track
bolts to 25 N´m (18 ft. lbs.) torque.
(4) Install inboard seat belt buckles. (Refer to 8 -
ELECTRICAL/RESTRAINTS/SEAT BELT BUCKLE -
INSTALLATION)
(5) Pull seat release and move track rearward.
(6) Install front seat track bolts. Tighten seat
track bolts to 25 N´m (18 ft. lbs.) torque.
(7) Align slider bars and install bolts. Tighten
slider bar bolts to 10 N´m (89 in. lbs.) torque.
(8)
Install seat. (Refer to 23 - BODY/SEATS/SEAT -
BENCH SEAT - INSTALLATION)
Fig. 22 Seat Riser
1 - SEAT TRACK ADJUSTER
2 - RISERFig. 23 Seat Track Removal
1 - SEAT TRACK
2 - SLIDER BAR
BR/BESEATS 23 - 141
SEAT TRACK - SPLIT BENCH
REMOVAL
(1) Remove seat from vehicle. (Refer to 23 -
BODY/SEATS/SEAT - SPLIT BENCH - REMOVAL)
(2) Remove bolts from crossbrace to seat cushion
frame and power track (Fig. 24).
(3) Remove bolts attaching center seat to seat
frame and remove center seat.
(4) Remove bolts attaching seat track to seat
frame (Fig. 25) and (Fig. 26).
INSTALLATION
(1) Install bolts attaching seat track to seat frame.
Tighten bolts to 25 N´m (18 ft. lbs.) torque.
(2) Install bolts into crossbrace and seat cushion
frame to power track and torque to 10 N´m (8.5±11.5
ft. lbs.).
(3) Install bolts attaching center seat to seat
frame. Tighten bolts to 25 N´m (18 ft. lbs.) torque.
(4) Install seat. (Refer to 23 - BODY/SEATS/SEAT
- SPLIT BENCH - INSTALLATION)
(5) Power adjuster on power seat must be cycled in
all 6 functions to ensure the adjuster is working
properly.
Fig. 24 Cross Brace
1 - CROSS BRACE
2 - SEAT TRACK
Fig. 25 Power Seat Track
1 - SEAT SWITCH
Fig. 26 Seat Track Removal/Installation
1 - RELEASE HANDLE
2 - SEAT TRACK
23 - 142 SEATSBR/BE
EASY ENTRY SEAT TRACK
REMOVAL
(1) Remove front passenger seat. (Refer to 23 -
BODY/SEATS/SEAT - SPLIT BENCH - REMOVAL)
(2) Remove recliner handle.
(3) Remove side shield.
(4) Disengage seat track latch release cables.
(5) Remove bolts attaching seat adjuster track to
easy entry seat track. (Fig. 27).
(6) Remove inboard seat back pivot bolt.
(7) Disengage latch release cable from pulley.
(8) Separate seat adjuster track from seat back.
INSTALLATION
(1) Position inboard easy entry seat track at seat
back.
(2) Engage latch release cable around pulley.
(3) Install inboard seat back pivot bolt. Tighten
bolt to 50 N´m (36 ft. lbs.) torque.
(4) Install screws attaching seat adjuster track to
seat cushion frame. Tighten screws to 25 N´m (18 ft.
lbs.) torque.
(5) Install bolts attaching easy entry seat track to
seat adjuster track. Tighten front bolts to 17 N´m (12
ft. lbs.) torque. Tighten rear inboard bolts to 21 N´m
(16 ft. lbs.) torque. Tighten rear outboard bolts to 45
N´m (33 ft. lbs.) torque.
(6) Engage seat track latch release cables.
(7) Install front passenger seat. (Refer to 23 -
BODY/SEATS/SEAT - SPLIT BENCH - INSTALLA-
TION)
(8) Install side shield.
(9) Install recliner handle.
SEAT TRACK ADJUSTER
REMOVAL
(1) Remove the seat cushion. (Refer to 23 - BODY/
SEATS/SEAT CUSHION - REMOVAL)
(2) Unwind recliner spring from seat back. Use
care not to lose upper spring seat.
WARNING: DO NOT PULL THE RECLINER CABLE
OR THE RECLINER HANDLE. THE RECLINER LEAD
SCREW IS SPRING LOADED AND WILL EJECT IF
EITHER THE HANDLE , CABLE, OR TOWEL BAR IS
PULLED BEFORE THE LEAD SCREW IS REMOVED.
(3) Remove right and left risers.
INSTALLATION
(1) Install the left and right risers.
(2) Install the recliner lead screw and spring in
the seat back.
(3) Install seat cushion. (Refer to 23 - BODY/
SEATS/SEAT CUSHION - INSTALLATION)
STANCHION COVER
REMOVAL
(1) Remove push-in fasteners attaching stanchion
cover to seat stanchion (Fig. 28).
(2) Separate cover from seat stanchion.
INSTALLATION
(1) Position cover on seat stanchion.
(2) Install push-in fasteners attaching stanchion
cover to seat stanchion (Fig. 28) .
Fig. 27 EASY ENTRY SEAT TRACK
1 - SEAT ADJUSTER TRACK
2 - RISER
3 - EASY ENTRY SEAT TRACK
4 - SEAT CUSHION
Fig. 28 Stanchion Cover
1 - PUSHÐIN FASTENER
2 - SEAT STANCHION
3 - FLOOR PAN
4 - STANCHION COVER
BR/BESEATS 23 - 143
REAR SEAT
REMOVAL
(1) Move front seat track to full forward position.
(2) Turn release handle on underside of rear seat
(Fig. 29) to disengage seat cushion and move seat to
the stowed position.
(3) Remove side support bracket screws and lift
seat to disengage from cab (Fig. 30) .
INSTALLATION
(1) Position seat in vehicle.
(2) Align seatback hooks with loops on cab rear
panel (Fig. 31).
(3) Align side support alignment tabs, and lower
seat into place.
(4) Install side support bracket screws. Tighten the
screws to 28 N´m (21 ft. lbs.) torque.
(5) Turn release handle to disengage seat from
stowed position and push seat cushion downward to
lock into place.
Fig. 29 Rear Seat Release Handle
1 - SEAT CUSHION
2 - RELEASE HANDLE
3 - ALIGNMENT TAB
Fig. 30 Rear Seat Removal/Installation
1 - REAR SEAT
2 - BUMPER
3-TAB
Fig. 31 Rear Seat Removal/Installation
1 - REAR SEAT
2 - BUMPER
3-TAB
23 - 144 SEATSBR/BE
(2) If necessary, apply black-out primer to outer
edge of replacement backlite frame.
(3) If black-out primer was pre-applied on backlite,
clean bonding surface with Isopropyl alcohol and
clean lint free cloth. Allow 3 minutes for drying time.
(4) Apply black-out primer to backlite opening
fence.
(5) Apply a 13 mm (0.5 in.) bead of urethane
around the perimeter of the window frame bonding
surface (Fig. 2).
(6) Set glass on lower fence and move glass for-
ward into opening (Fig. 3).
(7) Firmly push glass against rear window glass
opening fence.
(8) Bend tabs around edges of backlite opening
fence to retain glass.
(9) Clean excess urethane from exterior with
MOPAR, Super Clean or equivalent.
(10) Allow urethane to cure at least 24 hours (full
cure is 72 hours).
(11) Water test to verify repair before returning
vehicle to service.
(12) Install rear closer panel trim. (Refer to 23 -
BODY/INTERIOR/REAR CLOSURE PANEL TRIM -
INSTALLATION).
(13) Install the headliner. (Refer to 23 - BODY/IN-
TERIOR/HEADLINER - INSTALLATION).
BACKLITE LATCH AND
KEEPER
REMOVAL
(1) Disengage latch and keeper.
(2) Remove latch/keeper screws.(3) Separate Latch/keeper from glass panel.
INSTALLATION
(1) Position Latch/keeper on glass panel.
(2) Install screws. Tighten the screws with 1.5 N´m
(15 in. lbs.) torque.
(3) Engage latch and keeper to verify operation.
BACKLITE VENT GLASS
REMOVAL
(1) Close and latch sliding vent glass.
(2) Remove rear closure panel trim, if necessary.
(Refer to 23 - BODY/INTERIOR/REAR CLOSURE
PANEL TRIM - REMOVAL).
(3) Grasp end of lower run channel.
(4) Roll corners of lower run channel outward (Fig.
4).
(5) Disengage enough of the lower run channel
from the backlite frame lower rail and firmly pull/
slide lower run channel outward (Fig. 5).
(6) Disengage vent glass from upper run channel.
(7) Separate vent glass from backlite frame.
INSTALLATION
(1) Remove excess sealer from backlite frame lower
rail.
(2) Clean bond area with hand scuff pad.
(3) Clean bond area with MopartTar and Oil
Remover or equivalent.
(4) Using a lint free cloth, clean bond area with
50/50 mixture of Isopropyl alcohol and water.
(5) Apply a 0.5 mm bead of pumpable grade butyl
along entire length of the lip retainer in lower run
channel (Fig. 6).
(6) Slide vent glass panels into lower run channel.
Fig. 2 Urethane Adhesive Application
1 - WINDOW FRAME
2 - GLASS
3 - RETAINER TAB
4 - URETHANE ADHESIVE
Fig. 3 Backlite Installation
1 - BACKLITE
23 - 146 STATIONARY GLASSBR/BE
BACKLITE (Continued)