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SLIDING DOOR
WEATHERSTRIP
REMOVAL
(1) Open sliding door.
(2) Remove door opening sill plate.
(3) Loosen B-pillar trim covers.
(4) Loosen quarter panel trim panels.
(5) From splice at the bottom center of door open-
ing, pull weatherstrip from pinch flange around door
opening.
INSTALLATION
(1) Place splice at the bottom center of door open-
ing, pushing weatherstrip onto pinch flange around
door opening.
(2) Tighten quarter panel trim panels.
(3) Tighten B-pillar trim covers.
(4) Install door opening sill plate.
(5) Close sliding and check alignment.
FRONT DOOR INNER BELT
MOLDING
REMOVAL
(1) Remove door trim panel.
(2) Peel upper corner seals away form inner belt
molding to clear removal path.
(3) Pull inner belt molding upward to disengage
retaining channel in bottom of molding from door
panel flange (Fig. 1).
(4) Remove inner belt molding from vehicle.
INSTALLATION
(1) Place inner belt molding in position on door
(Fig. 1).
(2) Push inner belt molding downward to engage
retaining channel onto door panel flange.
(3) Install upper corner seals in proper location.
(4) Install door trim panel.
Fig. 2 Front Door Weatherstrip
1 - RETAINING CHANNEL
2 - PUSH-IN FASTENER
3 - WEATHERSTRIP
4 - FRONT DOOR
23 - 114 WEATHERSTRIP/SEALSRS
FRONT DOOR WEATHERSTRIP (Continued)
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BODY STRUCTURE
TABLE OF CONTENTS
page page
GAP AND FLUSH
SPECIFICATIONS
GAP AND FLUSH MEASUREMENTS......115
OPENING DIMENSIONS
SPECIFICATIONS
BODY OPENING DIMENSIONS..........118
SEALER LOCATIONS
SPECIFICATIONS
BODY SEALING LOCATIONS...........121STUCTURAL ADHESIVE LOCATIONS
SPECIFICATIONS
STRUCTURAL ADHESIVE LOCATIONS....147
WELD LOCATIONS
SPECIFICATIONS
WELD LOCATIONS...................156
GAP AND FLUSH
SPECIFICATIONS
GAP AND FLUSH MEASUREMENTS
INDEX
DESCRIPTION FIGURE
GAP & FLUSH MEASUREMENTS 1
RSBODY STRUCTURE23 - 115
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Fig. 1 GAP & FLUSH MEASUREMENTS
23 - 116 BODY STRUCTURERS
GAP AND FLUSH (Continued)
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Page 2100 of 2399

SPECIFICATIONS
ITEM LOCATION GAP FLUSH
A HOOD TO FASCIA (VOYAGER ONLY)
8.0 2.0
PARALLEL WITHIN 2.0 RIGHT TO
LEFT2.5 OVER FLUSH TO HOOD
1.5 CONSISTENT WITHIN 2.0
B HEADLAMP MODULE TO
HOOD8.0 2.0
PARALLEL WITHIN 2.0 RIGHT TO
LEFT
C HOOD TO FENDER (FOR &
AFT)0.0 1.5
LEFT TO RIGHT WITHIN 1.5
D HOOD TO FENDER 4.0 1.5
PARALLEL WITHIN 2.5 1.5 LEFT
TO RIGHTUNDER FLUSH
2.0
E FENDER TO DOOR 5.0 1.5
PARALLEL WITHIN 2.0UNDER FLUSH 0.5 1.5
CONSISTENT WITHIN 2.0
F FRONT DOOR TO9A9PILLAR
COVERUNDER FLUSH 0.5 2.0
G9A9PILLAR COVER TO
SLIDING DOOR5.0 PARALLEL WITHIN 1.0 1.0 UNDER FLUSH
CONSISTENT WITHIN 3.0
H FRONT DOOR APPLIQUE TO
SLIDING DOOR GLASS5.0 2.0
PARALLEL WITHIN 2.01.0 UNDER FLUSH 2.0
CONSISTENT WITHIN 3.0
I FRONT DOOR TO SLIDING
DOOR5.0 2.0
PARALLEL WITHIN 2.0 2.0 CONSISTENT WITHIN
2.0
J SLIDING DOOR TO REAR
APERTURE GLASS5.0 2.0
PARALLEL WITHIN 1.5 3.0 CONSISTENT WITHIN
3.0
K SLIDING DOOR TO REAR
APERTURE5.0 1.5
PARALLEL WITHIN 2.0 1.5 CONSISTENT WITHIN
1.5
L TAIL LAMP TO BODY SIDE
APERTURE1.0 1.0
PARALLEL WITHIN 1.5OVER FLUSH
M TAIL LAMP TO LIFTGATE 4.0 2.0 OVER FLUSH
N LIFTGATE TO BODY SIDE
APERTURE4.0 1.5 UNDER FLUSH 1.0 2.5
CONSISTENT WITHIN 2.0
O LIFTGATE TO ROOF 8.0 2.0 1.5
P LIFTGATE TO FASCIA 8.0 2.5
PARALLEL WITHIN 3.0
Q LIFTGATE TO REAR FASCIA UNDER FLUSH TO 1.0
MAXIMUM OVER FLUSH
R FUEL FILLER DOOR TO BODY
SIDE APERTUREUNDER FLUSH 0.5 1.0
NOTE: All measurements are in mm.
RSBODY STRUCTURE23 - 117
GAP AND FLUSH (Continued)
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OPENING DIMENSIONS
SPECIFICATIONS
BODY OPENING DIMENSIONS
INDEX
DESCRIPTION FIGURE
WINDSHIELD OPENING 2
LIFTGATE OPENING 3
BODY SIDE OPENINGS 4
Fig. 2 WINDSHIELD OPENING
23 - 118 BODY STRUCTURERS
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Fig. 3 LIFTGATE OPENING
RSBODY STRUCTURE23 - 119
OPENING DIMENSIONS (Continued)
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Fig. 4 BODY SIDE OPENINGS
23 - 120 BODY STRUCTURERS
OPENING DIMENSIONS (Continued)
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SEALER LOCATIONS
SPECIFICATIONS
BODY SEALING LOCATIONS
INDEX
DESCRIPTION FIGURE
METHODS OF APPLYING AUTO BODY SEALANT 5
LOWER WINDSHIELD OPENING - RIGHT AND LEFT SIDES 6
COWL SIDE - LEFT AND RIGHT SIDES 7
SIDE QUARTER WINDSHIELD OPENING - LEFT AND RIGHT SIDES 8
UPPER WINDSHIELD A-PILLAR - LEFT AND RIGHT SIDES 9
ROOF TRACK C-PILLAR - LEFT AND RIGHT SIDES 10
SLIDING DOOR UPPER FLANGE SEAMS - LEFT AND RIGHT SIDES 11
QUARTER PANEL EXTERIOR AREA - LEFT AND RIGHT SIDES 12
LOWER REAR EXTERIOR CORNER PANELS - LEFT AND RIGHT SIDES 13
LOWER SILL LIFT GATE OPENING - LEFT AND RIGHT SIDES 14
C-PILLAR CAN - LEFT AND RIGHT SIDES 15
SHOCK TOWER AREA - LEFT AND RIGHT SIDES 16
OUTER SHOCK TOWER AREA - LEFT AND RIGHT SIDES 17
CROSS MEMBER SUPPORT - LEFT AND RIGHT SIDES 18
A & B PILLAR FLOOR PAN RISERS - LEFT AND RIGHT SIDES 19
REAR WHEEL HOUSE FLOOR PAN - LEFT AND RIGHT SIDES 20
REAR WHEELHOUSE TO FLOOR PAN - LEFT AND RIGHT SIDES 21
UPPER SLIDING DOOR FLANGE - LEFT AND RIGHT SIDES 22
UPPER LIFTGATE HINGE AREA - LEFT AND RIGHT SIDES 23
REAR BRACKET SUPPORT REAR HANGER - LEFT AND RIGHT SIDES 24
LIFTGATE PANEL OPENING - UNDERSIDE 25
D-PILLAR INSIDE SEAM - LEFT AND RIGHT SIDES 26
REAR TAIL LAMP AREA SEAMS - LEFT AND RIGHT SIDES 27
UPPER LIFTGATE PANEL SILL - LEFT AND RIGHT SIDES 28
FRONT WHEELHOUSE & SHOCK TOWER - LEFT AND RIGHT SIDES 29
REAR QUARTER WHEELHOUSE LIP & SEAT ANCHOR BOLT - LEFT AND RIGHT
SIDES30
TAILLAMP CAN - LEFT AND RIGHT SIDES 31
B-PILLAR AND SILL AREAS - LEFT AND RIGHT SIDES 32
FRONT FLOOR PAN & RISER 33
FLOOR PAN SEAMS - LEFT AND RIGHT SIDES 34
FLOOR PAN & REAR WHEELHOUSE AREA - LEFT AND RIGHT SIDES 35
FLOOR PAN SILL & D-PILLAR SEAMS - LEFT AND RIGHT SIDES 36
LEFT SIDE SEAT ANCHOR REINFORCEMENT - SHORT WHEEL BASE ONLY 37
UNDERBODY - LEFT AND RIGHT SIDES 38
RSBODY STRUCTURE23 - 121
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