2002 CHRYSLER VOYAGER Service Manual

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Page 1521 of 2399

CHRYSLER VOYAGER 2002 Service Manual (3) Remove the parking brake release cable from
the parking brake release lever (Fig. 18), then move
the lower steering column cover out of the way.
(4)
Remove the 10 bolts attaching the lower steerin

Page 1522 of 2399

CHRYSLER VOYAGER 2002 Service Manual (8) Remove the two screws holding the metal cover
in place below the shifter/ignition interlock linkage
(Fig. 22), then remove the cover.
(9) Disconnect the shifter/ignition interlock link
from the le

Page 1523 of 2399

CHRYSLER VOYAGER 2002 Service Manual (13) Remove the ignition switch mounting screw
(Fig. 26).
(14) Depress the two retaining tabs (Fig. 27), then
remove the ignition switch from the lock cylinder
housing.
(15) Disconnect both tilt mecha

Page 1524 of 2399

CHRYSLER VOYAGER 2002 Service Manual (5) Carefully install the ignition switch over the
actuator shaft (Fig. 30) . The switch will snap over
the retaining tabs on the housing.
(6) Install the ignition switch mounting screw (Fig.
26) .
(7

(5) Carefully install the ignition switch over the
actuator shaft (Fig. 30) . The switch will snap over
the retaining tabs on the housing.
(6) Install the ignition switch mounting screw (Fig.
26) .
(7) Install the key cylinder halo lamp on the lock
cylinder housing.
(8) Install the vehicle wiring harness connector
onto the key cylinder halo lamp (Fig. 25) .
(9) Install the key cylinder (with key in it turned
to the ON position) by sliding it straight into the lock
cylinder housing aligning the retaining tab on the
key cylinder with the hole in the lock cylinder hous-
ing.
(10) Turn the key to the OFF position and remove
the key.
(11) Connect the shifter/ignition interlock link to
the lever on the lock cylinder housing by aligning the
retaining tab on the lever with the ramp on the link
(Fig. 23) , then pushing the two together.
(12) Install the metal cover in place below the
shifter/ignition interlock linkage using the two
screws (Fig. 22) .
(13) Install the steering column fixed shroud on
the steering column (Fig. 21) using its 2 mounting
screws.
(14) Install the trim bezel on the instrument panel
above the steering column. The trim bezel is
mounted to the instrument panel using 2 screws (one
on each side of the column) and retaining clips.
(15) Install the lower steering column shroud on
the steering column. Install and securely tighten the
center screw attaching the lower shroud to the tilt
head on the column (Fig. 20) .(16) Install the upper steering column shroud over
the tilt head of the steering column snapping it into
place on the lower shroud. Install and securely
tighten the 2 remaining screws attaching the upper
shroud to the lower shroud (Fig. 20) .
(17) Install the steering column cover liner on the
instrument panel below the steering column (Fig. 19)
. Install and securely tighten the 10 bolts attaching
the steering column cover liner to the instrument
panel.
(18) Install the parking brake pedal release cable
on the parking brake release lever in the lower steer-
ing column cover (Fig. 18) .
(19) Install the lower steering column trim cover
on the instrument panel below the steering column.
Install and securely the screws attaching the lower
steering column cover to the instrument panel (Fig.
17) .
(20) Connect the negative (ground) cable on the
battery terminal.
KEY/LOCK CYLINDER
DESCRIPTION
The lock cylinder is inserted in the end of the
housing opposite the ignition switch.
OPERATION
The ignition key rotates the cylinder to 5 different
detents (Fig. 31) :
²Accessory
²Off (lock)
²Unlock
²On/Run
²Start
Fig. 30 Ignition Switch Installation
1 - IGNITION SWITCH
2 - ACTUATOR SHAFT
3 - RETAINING TABS
Fig. 31 Ignition Lock Cylinder Detents
RSCOLUMN19-21
LOCK CYLINDER HOUSING (Continued)
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Page 1525 of 2399

CHRYSLER VOYAGER 2002 Service Manual REMOVAL
(1) Disconnect negative cable from battery.
(2) Remove steering column cover retaining
screws.
(3) Remove screws holding steering column
shrouds and remove lower shroud.
(4) Place key cylinder

REMOVAL
(1) Disconnect negative cable from battery.
(2) Remove steering column cover retaining
screws.
(3) Remove screws holding steering column
shrouds and remove lower shroud.
(4) Place key cylinder in RUN position. Depress
lock cylinder retaining tab on the bottom of the lock
housing and remove key cylinder.
INSTALLATION
(1) Install key in lock cylinder. Turn key to run
position (retaining tab on lock cylinder can be
depressed).
(2) The shaft at the end of the lock cylinder aligns
with the socket in the end of the housing. To align
the socket with the lock cylinder, ensure the socket is
in the Run position (Fig. 32) .
(3) Align the lock cylinder with the grooves in the
housing. Slide the lock cylinder into the housing
until the tab sticks through the opening in the hous-
ing.
(4) Turn the key to the Off position. Remove the
key.
(5) Install lower steering column shroud.
(6) Install steering column cover.
(7) Connect negative cable to battery.
GEAR SHIFT LEVER
REMOVAL
(1) Remove the knee blocker (Refer to 23 - BODY/
INSTRUMENT PANEL/STEERING COLUMN
OPENING COVER - REMOVAL).(2) Remove the knee blocker reinforcement (Refer
to 23 - BODY/INSTRUMENT PANEL/KNEE
BLOCKER - REMOVAL).
(3) Remove the upper and lower shrouds (Refer to
19 - STEERING/COLUMN/LOWER SHROUD -
REMOVAL).
(4) Remove the cluster trim bezel (Refer to 23 -
BODY/INSTRUMENT PANEL/CLUSTER BEZEL -
REMOVAL).
(5) Remove the fixed shroud from the column.
(6) Disconnect the electrical connector to the BTSI.
(7) Remove the two screws securing the BTSI to
the steering column. (Fig. 33)
(8) Disconnect the SKIM electrical wire connector.
(9) Remove the SKIM from the steering column.
(10) Disconnect the autostick wiring connector (if
equipped with autostick).
(11) Disconnect the shifter cable at the shifter.
(12) Remove the three screws securing the shifter
to the steering column. (Fig. 34)
(13) Remove the shift lever from the column.
INSTALLATION
(1) Install the shifter cable to the shifter.
(2) Install the three screws securing the shifter to
the steering column.
(3) Install the shifter cable at the handle.
(4) Install the SKIM to the steering column.
(5) Reconnect the SKIM electrical wire connector.
(6) Reconnect the autostick wiring connector (if
equipped with autostick).
(7) Install the two screws securing the BTSI to the
steering column.
(8) Reconnect the electrical connector to the BTSI.
(9) Install the fixed shroud to the column.
Fig. 32 Socket in Lock Cylinder Housing
1 - LOCK CYLINDER HOUSING
2 - SOCKET
Fig. 33 SHIFT LEVER / B.T.S.I
1 - B.T.S.I.
2 - SHIFT LEVER
19 - 22 COLUMNRS
KEY/LOCK CYLINDER (Continued)
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Page 1526 of 2399

CHRYSLER VOYAGER 2002 Service Manual (10) Install the cluster trim bezel (Refer to 23 -
BODY/INSTRUMENT PANEL/CLUSTER BEZEL -
INSTALLATION).
(11) Install the upper and lower shrouds (Refer to
19 - STEERING/COLUMN/LOWER SHROUD -
INSTALLAT

Page 1527 of 2399

CHRYSLER VOYAGER 2002 Service Manual If the steering wheel is equipped with remote radio
controls, disconnect the connector from the clock-
spring. Release the connector by depressing the tang
as shown (Fig. 38), then slide the connector

Page 1528 of 2399

CHRYSLER VOYAGER 2002 Service Manual INSTALLATION
CAUTION: Do not force steering wheel onto steer-
ing column shaft by driving it on. Pull steering
wheel down onto shaft using only the steering
wheel retaining nut.
(1) Align master splin

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