2002 CHRYSLER VOYAGER Service Manual

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Page 1609 of 2399

CHRYSLER VOYAGER 2002 Service Manual (3) Assemble Tool L-4440 to overrunning clutch as shown in (Fig. 61). (4) Orient springs as shown on left side of (Fig. 62). (5) Install overrunning clutch/tool assembly to transaxle and remove Tool L

Page 1610 of 2399

CHRYSLER VOYAGER 2002 Service Manual (9) Install sun gear driving shell (Fig. 65). (10) Install front planetary gear assembly (Fig. 66).(11) Install front planetary gear snap ring (Fig. 67). (12) Install #3 thrust washer (Fig. 68). Refer

Page 1611 of 2399

CHRYSLER VOYAGER 2002 Service Manual (13) Install rear clutch assembly (Fig. 69). Ensure that all clutch discs are engaged to front planetary gear splines or transaxle failure will result. (14) Install #2 thrust washer (Fig. 69). (15) In

Page 1612 of 2399

CHRYSLER VOYAGER 2002 Service Manual (18) Inspect #1 thrust washer (on reaction support) and replace as necessary. (19) Install oil pump to transaxle (Fig. 73). Torque bolts to 31 N´m (275 in. lbs.). (20) Set up tools as shown in (Fig.

Page 1613 of 2399

CHRYSLER VOYAGER 2002 Service Manual (23) Assemble kickdown servo as shown in (Fig. 78).(24) Install kickdown servo piston assembly and return spring (Fig. 79). (25) Install kickdown servo rod guide (Fig. 80). Place snap ring into positi

Page 1614 of 2399

CHRYSLER VOYAGER 2002 Service Manual (26) Install snap ring (Fig. 81). (27) Install kickdown band strut. (28) Torque kickdown band adjusting screw (Fig. 82) to 8 N´m (72 in. lbs.) torque. Back off adjusting screw 2 1¤4turns. Torque loc

Page 1615 of 2399

CHRYSLER VOYAGER 2002 Service Manual (31) Install accumulator snap ring (Fig. 85). (32) Install low/reverse servo piston, spring, and retainer (Fig. 86).(33) Install low/reverse piston snap ring (Fig. 87). (34) Install low/reverse band s

Page 1616 of 2399

CHRYSLER VOYAGER 2002 Service Manual (36) Install valve body assembly (Fig. 89). Make sure governor tubes are properly engaged to the transaxle case and valve body. (37) Install and torque valve body-to-transaxle case bolts (Fig. 90) to
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