Page 3621 of 4323
BO46I±02
H18890
Roof Console BoxFront Door Opening
Trim WeatherstripRoof Headlining
Assist Grip
Assist Grip Plug Front Pillar Garnish
Sun Visor
Roof Console BoxAssist Grip
Front Pillar
Garnish Sun Visor
Holder Holder
Inner Rear
View Mirror
No. 2 Stopper
Windshield Outside
Upper Moulding
Windshield Outside Moulding
Roof Side Rail
Weatherstrip Windshield
Outside Moulding
Windshield Glass
Wiper Arm
Wiper Arm
Cowl Top Ventilator Louver
Hood to Cowl Top Seal
Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque No. 2 Stopper
Dam w/ Sliding roof:
Roof Side Rail
Weatherstrip
w/ Electro chrmic
inner rear view mirror:
Mirror Cover
Inner Rear
View Mirror
2.5 (25, 22 in.´lbf)
Front Door
Opening Trim
Weatherstrip
w/ Double sun visor:
Sun Visor
2.5 (25, 22 in.´lbf)
Dam
Assist Grip Plug
Holder
Holder
Siding Roof
Headlining
Trim
20 (204, 15)
BO±60
± BODYWINDSHIELD
3613 Author: Date:
2005 SEQUOIA (RM1146U)
WINDSHIELD
COMPONENTS
Page 3622 of 4323

BO4HJ±01
H16717
Clip
H167342 Clips
H167354 Clips
H18891
± BODYWINDSHIELD
BO±61
3614 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE FRONT DOOR OPENING TRIM WEATH-
ERSTRIPS
2. REMOVE FRONT PILLAR GARNISH
(a) Remove the assist grip.
(1) Using a screwdriver, remove the 2 assist grip plugs.
HINT:
Tape the screwdriver tip before use.
(2) Remove the 2 screws and assist grip.
(b) Remove the front pillar garnish.
(c) Use the same manner described above to the other side.
3. REMOVE SUN VISORS AND HOLDERS
4. w/ Sliding roof:
REMOVE ROOF CONSOLE BOX
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the roof console box.
HINT:
Tape the screwdriver tip before use.
(c) Disconnect the connectors.
5. w/o Sliding roof:
REMOVE ROOF CONSOLE BOX
(a) Remove the 4 screws.
(b) Using a screwdriver, remove the roof console box.
HINT:
Tape the screwdriver tip before use.
(c) Disconnect the connectors.
6. w/o Electro chromic inner rear view mirror:
REMOVE INNER REAR VIEW MIRROR
Remove the torx screw and inner rear view mirror as shown in
the illustration.
Page 3623 of 4323

H18892
H16708
H05613
BO5232
H05619
BO±62
± BODYWINDSHIELD
3615 Author: Date:
2005 SEQUOIA (RM1146U)
7. w/ Electro chromic inner rear view mirror:
REMOVE INNER REAR VIEW MIRROR
(a) Remove the mirror cover.
(b) Disconnect the connector.
(c) Remove the torx screw and inner rear view mirror.
8. REMOVE WIPER ARMS
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 nuts and wiper arms.
9. REMOVE COWL TOP VENTILATOR LOUVER
(a) Remove the hood to cowl top seal.
(b) Using a clip remover, remove the 6 clips.
(c) Remove the 8 screws and cowl top ventilator louver.
10. REMOVE ROOF SIDE RAIL WEATHERSTRIP
Using SST, pull off the roof side rail weatherstrip from front end.
SST 09806±30010
11. REMOVE WINDSHIELD OUTSIDE MOULDINGS
Remove the 8 screws and windshield outside mouldings.
12. REMOVE WINDSHIELD OUTSIDE UPPER MOULDING
Using a knife, cut off the moulding as shown in the illustration.
NOTICE:
Do not damage the body with the knife.
13. REMOVE WINDSHIELD GLASS
(a) Push piano wire through between the body and glass
from the interior.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, be careful not to damage the
paint and exterior ornaments. To prevent scratching the
safety pad when removing the windshield, place a plastic
sheet between the piano wire and the safety pad.
(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.
Page 3627 of 4323

H00679
H03003
H16709
H09483
CAB
C BO±66
± BODYWINDSHIELD
3619 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Correct insufficient or protruded adhesive agent using a
spatula.
HINT:
Apply the adhesive agent up to the windshield glass edge.
(d) Install a new windshield outside upper moulding to the
windshield glass before the adhesive agent hardens.
HINT:
Install the moulding, aligning the center of moulding with the
center of body.
(e) Remove any excessive adhesive agent before it hardens.
(f) Hold the glass and moulding in place securely with a pro-
tective tape or equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35°C (95 °F)1.5 hours
20°C (68 °F)5 hours
5°C (41 °F)24 hours
12. INSTALL WINDSHIELD OUTSIDE MOULDINGS
13. INSPECT FOR LEAK AND REPAIR
NOTICE:
Contact a leak test after the hardening time has elapsed.
14. INSTALL ROOF SIDE RAIL WEATHERSTRIP
Attach the upper edge of the weatherstrip to body flange. Tap
on the weatherstrip by hand.
15. INSTALL COWL TOP VENTILATOR LOUVER
16. INSTALL WIPER ARMS
(a) Operate the wipers once and turn the wiper switch OFF.
(b) Install the wiper arms and tighten the nuts by hand.
(c) Adjust the installation positions of the wiper arms to posi-
tions shown in the illustration.
A: Approx. 25.4 mm (1.000 in.)
B: Approx. 40.0 mm (1.575 in.)
HINT:
When installing the wiper arms, make sure that the tips of the
blades are not beyond the ceramic edge as indicated ºCº part
in the illustration.
Page 3628 of 4323
H18893
H18894
± BODYWINDSHIELD
BO±67
3620 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Torque the 2 nuts.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
(e) Install the 2 cap.
17. w/ Electro chromic inner rear view mirror:
INSTALL INNER REAR VIEW MIRROR
(a) Install the inner rear view mirror and torx screw.
Torque: 2.5 N´m (25 kgf´cm, 22 in.´lbf)
(b) Connect the connector.
(c) Install the mirror cover.
18. w/o Electro chromic inner rear view mirror:
INSTALL INNER REAR VIEW MIRROR
Instll the inner rear view mirror and torx screw.
Torque: 2.5 N´m (25 kgf´cm, 22 in.´lbf)
19. INSTALL ROOF CONSOLE BOX
20. INSTALL SUN VISORS AND HOLDERS
21. INSTALL FRONT PILLAR GARNISHES
22. INSTALL FRONT DOOR OPENING TRIM WEATH-
ERSTRIPS
Page 3638 of 4323
BO0139
Rear End
Front EndBO46O±01
± BODYSLIDING ROOF
BO±77
3630 Author: Date:
2005 SEQUOIA (RM1146U)
SLIDING ROOF
ON±VEHICLE INSPECTION
INSPECT SLIDING ROOF GLASS ALIGNMENT
(a) Start the engine and check the operation time of the slid-
ing roof.
Operation time:
Approx. 6 secs.
(b) Check for abnormal noise or binding during operation.
(c) With the sliding roof fully closed, check for water leakage.
(d) Check for a difference in level between the sliding roof
weatherstrip and roof panel.
Front end:
0 - 2.0 mm (0 ± 0.079 in.)
0 + 1.0 mm (0 + 0.039 in.)
Side end:
0 ± 1.5 mm (0 ± 0.059 in.)
Rear end:
0 ± 1.0 mm (0 ± 0.039 in.)
0 + 2.0 mm (0 + 0.079 in.)
Page 3639 of 4323
BO46P±02
H16773
Rear Roof
Drip ChannelSliding Roof Glass Assembly
Roof Wind
Deflector Panel
Cable Guide
Casing
Guide Block
Guide BlockDrive Cable
Sliding Roof Housing
Drive Gear
Bracket
Sliding Roof Housing Rear Mounting Bracket
Sliding Roof Panel StopperSunshade Trim
Sliding Roof
Sunshade Stopper No. 3 Sliding Roof Housing
Side Mounting Bracket
Sliding Roof RailRear Frame
Sliding Roof Housing
Rear Mounting Bracket
No. 3 Sliding Roof Housing
Side Mounting Bracket
5.5 (56, 49 in.´lbf)
N´m (kgf´cm, ft´lbf): Specified Torque
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
5.5 (56, 49 in.´lbf)
BO±78
± BODYSLIDING ROOF
3631 Author: Date:
2005 SEQUOIA (RM1146U)
SLIDING ROOF
COMPONENTS
Page 3640 of 4323
BO46Q±02
H16774
H16776
± BODYSLIDING ROOF
BO±79
3632 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE ROOF HEADLINING (See page BO±101)
2. REMOVE SLIDING ROOF GLASS ASSEMBLY
(a) Using a torx wrench, remove the 4 screws.
(b) Pull the glass upward to remove it.
3. REMOVE DRIVE GEAR
NOTICE:
Remove the drive gear with the sliding roof fully closed.
(a) Disconnect the connector.
(b) Remove the 2 bolts and drive gear.
(c) Remove the 2 screws and drive gear bracket.
4. REMOVE SLIDING ROOF HOUSING
(a) Disconnect the 4 drain hoses from the housing.
(b) Disengage the wire harness clamps.
(c) Remove the 8 bolts, 2 nuts and sliding roof housing.
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)