2001 TOYOTA SEQUOIA clutch

SS0OR±13
SS±8
± SERVICE SPECIFICATIONSENGINE MECHANICAL
150 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fan shroud x Radiator assembly5.55043 in.´lbf
Radiator bracket x Radiator assembly2020015
A/C Compressor x Cylinder block4950036
Generator x Generator bracket3940029
No.1 idler pulley, No.2 idler pulley x Cylinder Block34.535025
Camshaft timing pulley x Camshaft timing tube8.18372 in.´lbf
Drive belt tensioner x Cylinder block1616012
Timing belt tensioner x Oil pump2627019
Crankshaft pulley x Crankshaft2452,500181
Fan bracket x Cylinder block 12 mm head
14 mm head16
32160
33012
24
No.2 timing belt cover x Cylinder block1616012
No.3 timing belt cover x Cylinder block, cylinder head7.58066 in.´lbf
Drive belt idler pulley x Fan bracket3940029
Fluid coupling x Fan bracket2929621
Exhaust manifold x Cylinder head4445033
Cylinder head x Cylinder block 1st
2nd
3rd40
Turn 90°
Turn 90°408
Turn 90°
Turn 90°30
Turn 90°
Turn 90°
Camshaft bearing cap x Cylinder head Bolt A
Others7.5
1680
16066 in.´lbf
12
Cylinder head cover x Cylinder head6.06053 in.´lbf
Engine hanger x Cylinder head3738027
Front water bypass joint, Rear water bypass joint x Cylinder head1818513
Intake manifold x Cylinder head1818513
Timing belt rear plate x Cylinder head7.58066 in.´lbf
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Transmission x Cylinder block7273053
Transmission x No.1 oil pan3738027
Drive plate x Torque converter clutch4849035
Flywheel housing under cover x Transmission1818513
Engine rear mounting bracket x Transmission6566348
Frame crossmember x Rear engine mounting insulator Bolt A
Bolt B18
72183
73013
53
Frame bracket x Engine mounting bracket3838828
PS pump x Cylinder head6263246
Main bearing cap x Cylinder block 1st
2nd27
Turn 90°275
Turn 90°20
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block8.08071 in.´lbf
Engine coolant drain union x Cylinder block4950036
Engine mounting bracket x Cylinder block3637027
Water bypass pipe x Cylinder block1818513

SS1MA±01
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION (A750E, A750F)
SS±25
167 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Drain plug x Oil pan2020415
Overflow plug x Oil pan2020415
Refill plug x Transmission case3940029
No.1 vehicle speed sensor A750E
A750F9.8
11.5100
11 786 in.Vlbf
8
Speed sensor NT x Automatic transmission5.45548 in.Vlbf
Speed sensor SP2 x Automatic transmission5.45548 in.Vlbf
Transmission wire set bolt x Automatic transmission5.45548 in.Vlbf
Transmission wire clamp x Valve body A
B11
1011 2
1008
7
Oil pan x Transmission case4.44539 in.Vlbf
Park/neutral position switch Bolt
Nut13
6.9130
7010
61 in.Vlbf
Shift solenoid valve S1 x Valve body6.46556 in.Vlbf
Shift solenoid valve S2 x Valve body101027
Shift solenoid valve SR x Valve body6.46557 in.Vlbf
Shift solenoid valve SLU, SL2 x Valve body6.46557 in.Vlbf
Shift solenoid valve SLT, SL1 x Valve body6.46557 in.Vlbf
Valve body x Transmission case1111 28
Oil strainer x Valve body101007
Parking lock pawl bracket x Transmission case7.47565 in.´lbf
Oil cooler x Body1111 08
Transmission oil cooler bracket x Oil cooler4.95043 in.´lbf
Oil cooler tube clamp x Body5.05048 in.´lbf
Shift lever x Shift lever housing1818013
Shift lever housing x Steering column assemby121209
Parking lock cable No. 1 x Shift lever housing2.92925 in.´lbf
Parking lock cable No. 2 x Column upper bracket2.22319 in.´lbf
Parking lock cable housing x Steering column assembly10.511 08
Front suspension member bracket x Body3333624
Heat insulator1616412
Shift control cable x Transmission14.514811
Shift control cable bracket x Transmission19.519914
Oil cooler pipe clamp x Transmission121229
Oil cooler pipe x Transmission3434625
Stabilizer bar3737727
Rear end plate x Transmission1818513
Torque converter clutch x Drive plate4849035
Engine rear mounting insulator x Crossmember1818513
Crossmember x Frame7273453
Engine rear mounting insulator x Extension housing6566048
Automatic transmission x Engine 17 mm head
14 mm head71
37720
38053
27

SS0PX±04
SS±26
± SERVICE SPECIFICATIONSTRANSFER
168 Author: Date:
2005 SEQUOIA (RM1146U)
TRANSFER
SERVICE DATA
Transfer assembly
Planetary gear snap ring thickness Mark
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
2.10 to 2.15 mm (0.0827 to 0.0846 in.)
2.15 to 2.20 mm (0.0846 to 0.0866 in.)
2.20 to 2.25 mm (0.0866 to 0.0886 in.)
2.25 to 2.30 mm (0.0886 to 0.0906 in.)
2.30 to 2.35 mm (0.0906 to 0.0925 in.)
2.35 to 2.40 mm (0.0925 to 0.0945 in.)
2.40 to 2.45 mm (0.0945 to 0.0965 in.)
2.45 to 2.50 mm (0.0965 to 0.0984 in.)
2.50 to 2.55 mm (0.0984 to 0.1004 in.)
2.55 to 2.60 mm (0.1004 to 0.1024 in.)
2.60 to 2.65 mm (0.1024 to 0.1043 in.)
2.65 to 2.70 mm (0.1043 to 0.1063 in.)
2.70 to 2.75 mm (0.1063 to 0.1083 in.)
2.75 to 2.80 mm (0.1083 to 0.1102 in.)
2.80 to 2.85 mm (0.1102 to 0.1122 in.)
2.85 to 2.90 mm (0.1122 to 0.1142 in.)
2.90 to 2.95 mm (0.1142 to 0.1161 in.)
2.95 to 3.00 mm (0.1161 to 0.1181 in.)
3.00 to 3.05 mm (0.1181 to 0.1201 in.)
Rear output shaft
Drive sprocket thrust clearance Standard
Maximum
Drive sprocket radial clearance Standard
Maximum
Rear output shaft journal outer diameter
Part A Standard
Minimum
Part B Standard
Minimum
Part C Standard
Minimum
Part D Standard
Minimum
No. 1 gear shift fork claw thickness
Front drive clutch sleeve groove distance
No. 1 gear shift fork to front drive sleeve clearance
Standard
Maximum
No. 2 gear shift fork claw thickness
High and low clutch sleeve groove distance
No. 2 gear shift fork to high and low clutch sleeve clearance
Standard
Maximum0.15 to 0.24 mm (0.0059 to 0.0094 in.)
0.24 mm (0.0094 in.)
0.01 to 0.06 mm (0.0004 to 0.0024 in.)
0.06 mm (0.0024 in.)
27.98 to 27.99 mm (1.1016 to 1.1020 in.)
27.98 mm (1.1016 in.)
31.98 to 32.00 mm (1.2591 to 1.2598 in.)
31.98 mm (1.2591 in.)
34.98 to 35.00 mm (1.3772 to 1.3780 in.)
34.98 mm (1.3772 in.)
36.98 to 37.00 mm (1.4559 to 1.4567 in.)
36.98 mm (1.4559 in.)
10 mm (0.3937 in.)
10.5 mm (0.4134 in.)
0.26 to 0.84 mm (0.0102 to 0.0331 in.)
0.84 mm (0.0331 in.)
10 mm (0.3937 in.)
10.5 mm (0.4134 in.)
0.26 to 0.84 mm (0.0102 to 0.0331 in.)
0.84 mm (0.0331 in.)

SS±34
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
176 Author: Date:
2005 SEQUOIA (RM1146U)
1.69 ± 1.71 mm (0.0665 ± 0.0673 in.)
1.72 ± 1.74 mm (0.0677 ± 0.0685 in.)
1.75 ± 1.77 mm (0.0689 ± 0.0697 in.)
1.78 ± 1.80 mm (0.0701 ± 0.0709 in.)
1.81 ± 1.83 mm (0.0713 ± 0.0720 in.)
1.84 ± 1.86 mm (0.0724 ± 0.0732 in.)
1.87 ± 1.89 mm (0.0736 ± 0.0744 in.)
1.90 ± 1.92 mm (0.0748 ± 0.0756 in.)
1.93 ± 1.95 mm (0.0760 ± 0.0768 in.)
1.96 ± 1.98 mm (0.0772 ± 0.0780 in.)
D i i i b i dj ti h thi k1.99 ± 2.01 mm (0.0783 ± 0.0791 in.)
F t diff ti l
Drive pinion bearing adjusting washer thickness2.02 ± 2.04 mm (0.0795 ± 0.0803 in.)Front differential2.05 ± 2.07 mm (0.0807 ± 0.0815 in.)
2.08 ± 2.10 mm (0.0819 ± 0.0827 in.)
2.11 ± 2.13 mm (0.0831 ± 0.0839 in.)
2.14 ± 2.16 mm (0.0843 ± 0.0850 in.)
2.17 ± 2.19 mm (0.0854 ± 0.0862 in.)
2.20 ± 2.22 mm (0.0866 ± 0.0874 in.)
2.23 ± 2.25 mm (0.0878 ± 0.0886 in.)
2.26 ± 2.28 mm (0.0890 ± 0.0898 in.)
2.29 ± 2.31 mm (0.0902 ± 0.0909 in.)
2.32 ± 2.34 mm (0.0913 ± 0.0921 in.)
A.D.D. sleeve fork to clutch sleeve clearance0.35 mm (0.0138 in.) or less
Differential case needle bearing press in depth0.3 ± 0.3 mm (0.012 ± 0.012 in.)
Axle shaft bearing backlash Maximum0.6 mm (0.024 in.)
RlhftAxle shaft deviation Maximum0.05 mm (0.0020 in.)Rear axle shaftShaft runoutMaximum2.0 mm (0.079 in.)
Flange runoutMaximum0.05 mm (0.0020 in.)

SS1KF±04
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±39
181 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
TIRE PRESSURE MONITOR RECEIVER
Tire pressure monitor receiver set bolt7.57666 in.´lbf
TIRE PRESSURE MONITOR VALVE
Tire pressure monitor valve set nut4.04135 in.´lbf
FRONT AXLE
Hub nut11 01,15083
Tie rod end lock nut5556041
Steering knuckle x Brake caliper8082059
Steering knuckle x Dust cover1231,25090
Drive shaft lock nut1818513
Upper suspension arm x Upper ball joint2352,400173
Brake line clamp x Steering knuckle1051,10077
ABS speed sensor x Steering knuckle2828521
ABS speed sensor wire harness clamp x Steering knuckle8.08271 in.´lbf
ABS speed sensor wire harness clamp x Upper suspension arm8.08271 in.´lbf
FRONT DIFFERENTIAL
Drive pinion x companion flangeSee page SA±43
Differential front mounting cushion x Chassis frame1371,400101
Differential rear mounting cushion x Chassis frame8789064
Differential front mounting cushion x Differential1571,60011 6
Differential rear mounting cushion x Differential1081,10080
Ring gear x Differential case9798571
Differential carrier x Differential tube7880058
Differential carrier x Side bearing retainer6970051
Differential x Front propeller shaft7475054
A.D.D. clutch case x Differential7880058
A.D.D. clutch case x Differential tube7880058
A.D.D. actuator x A.D.D. clutch case2121015
Tube with wire harness assembly clamp x Differential carrier131309
Drain plug6566048
Filler plug3940029
FRONT SUSPENSION
Suspension support x Chassis frame6465047
Piston rod x Suspension support2525018
Lower suspension arm x Shock absorber1351,400100
Upper suspension arm x Chassis frame981,00072
Lower suspension arm x Chassis frame1301,32596
Lower suspension arm x Lower ball joint1591,62111 7
Power steering gear Left side nut
Center bolt
Right side bolt and nut130
165
1651,350
1,700
1,70096
122
122
Tie rod end x Lower ball joint9193067
No. 1, No. 2 spring bumper31 (23)315 (235)23 (17)
Lower suspension arm x Stabilizer bar link6970051

SS0O3±04
± SERVICE SPECIFICATIONSAIR CONDITIONING
SS±51
193 Author: Date:
2005 SEQUOIA (RM1146U)
AIR CONDITIONING
SERVICE DATA
Refrigerant charge volume Single A/C750 ± 50 g (26.45 ± 1.76 oz.)
Dual A/C1,050 ± 50 g (37.03 ± 1.76 oz.)
Idle speed Magnetic clutch not engaged700 ± 50 rpm
Magnetic clutch engaged780 ± 50 rpm
Magnetic clutch clearance0.5 ± 0.15 mm (0.020 ± 0.0059 in.)

SS0O4±05
SS±52
± SERVICE SPECIFICATIONSAIR CONDITIONING
194 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
REFRIGERANT LINE
Receiver x Liquid tube5.45548 in.´lbf
Condenser x Discharge hose5.45548 in.´lbf
Condenser x Liquid tube5.45548 in.´lbf
Compressor x Discharge hose101007
Compressor x Suction hose101007
Liquid and suction tube (Nut)5.45548 in.´lbf
Liquid and suction tube x Rear A/C unit5.45548 in.´lbf
COOLING UNIT
Evaporator x Expansion valve x Liquid and suction tube3.53631 in.´lbf
REAR A/C UNIT
Tube and accessory x Evaporator5.45531 in.´lbf
Tube and accessory x Expansion valve2223516
Expansion valve x Liquid tube1313510
COMPRESSOR AND MAGNETIC CLUTCH
Compressor x Engine (Bolt)4748035
Compressor x Bracket x Engine (Nut)2525518
Pressure plate x Rotor x Compressor1818412.3
PRESSURE SWITCH
Pressure switch x Liquid tube101007
WATER TEMPERATURE SWITCH
Water temperature switch x Radiator7.47565 in.´lbf

DI±72
± DIAGNOSTICSENGINE
266 Author: Date:
2005 SEQUOIA (RM1146U)P2445
(DI±426)
Secondary Air Injection System
Pump Stuck On Bank 1

Air pump fuse

Vacuum hose

Air pump assembly

Open in air pump circuit

Air injection system piping

Pressure sensor

Open or short in pressure sensor circuit

ECM

P2610
(DI±442)ECM/PCM Internal Engine Off
Timer Performance
ECM
P2714
(DI±656)Pressure Control Solenoid ºDº
Performance (Shift Solenoid
Valve SLT)

Electronic control automatic transmission (ECT)
P2716
(DI±662)Pressure Control Solenoid ºDº
Electrical (Shift Solenoid Valve
SLT)

Electronic control automatic transmission (ECT)
P2740
(DI±666)Transmission Fluid Temperature
Sensor ºBº Circuit
Electronic control automatic transmission (ECT)
P2742
(DI±666)Transmission Fluid Temperature
Sensor ºBº Circuit Low Input
Electronic control automatic transmission (ECT)
2743
(DI±666)Transmission Fluid Temperature
Sensor ºBº Circuit High Input
Electronic control automatic transmission (ECT)
P2757
(DI±672)
Torque Converter clutch Pres-
sure Control Solenoid Perfor-
mance (Shift Solenoid Valve
SLU)

Electronic control automatic transmission (ECT)
P2759
(DI±680)Torque Converter clutch Pres-
sure Control Solenoid Electrical
(Shift Solenoid Valve SLU)

Electronic control automatic transmission (ECT)
P2772
(DI±685)Transfer L4 SW Circuit
Electronic control automatic transmission (ECT)
P2A00
(DI±451)A/F Sensor Circuit Slow Re-
sponse (Bank 1 Sensor 1)
Open or short in A/F sensor (sensor 1) circuit

A/F sensor (sensor 1)

ECM

P2A03
(DI±451)A/F Sensor Circuit Slow Re-
sponse (Bank 2 Sensor 1)
Open or short in A/F sensor (sensor 1) circuit

A/F sensor (sensor 1)

ECM

B2799
(DI±1580)Engine Immobilizer System Mal-
function
Immobilizer system±
U0001
(DI±444)High Speed CAN Communica-
tion Bus
ECM
*1: ± .... MIL does not light up.  .... MIL lights up.
*2: MIL lights up or blinks.