2001 TOYOTA SEQUOIA brakes

SA14I±10
SA±36
± SUSPENSION AND AXLEFRONT DRIVE SHAFT
3032 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL DRIVE SHAFT TO DIFFERENTIAL
(a) Install a new snap ring to the inboard joint shaft.
(b) Apply gear oil to the inboard joint shaft and differential case sliding surface.
(c) Set the snap ring with opening side facing downward.
(d) Using a brass bar and hammer, install the drive shaft.
NOTICE:
Be careful not to damage the dust cover and oil seal.
HINT:
Whether the inboard joint shaft is in contact with the pinion shaft or not can be known from the sound or feel-
ing when driving.
(e) Check that there is 2 ± 3 mm (0.08 ± 0.12 in.) of play in the axial direction.
(f) Check that the drive shaft cannot be removed by hand.
2. LH drive shaft:
INSTALL LH SHOCK ABSORBER (See page SA±70)
3. CONNECT DRIVE SHAFT TO STEERING KNUCKLE
NOTICE:
Be careful not to damage the oil seal, boots and dust seal.
4. CONNECT LOWER SUSPENSION ARM TO LOWER BALL JOINT
(a) Connect the lower suspension arm to the lower ball joint.
(b) Install the nut and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
HINT:
Face the hole for the cotter pin forward.
Torque: 140 N´m (1,450 kgf´cm, 103 ft´lbf)
5. INSTALL DRIVE SHAFT LOCK NUT
(a) While applying brakes, install the nut.
Torque: 235 N´m (2,400 kgf´cm, 173 ft´lbf)
(b) Install the lock cap and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
6. FILL DIFFERENTIAL WITH HYPOID GEAR OIL (See page SA±38)
7. INSTALL ENGINE UNDER COVER
8. INSTALL FRONT WHEEL
Torque: 110 N´m (1,150 kgf´cm, 83 ft´lbf)

± BRAKETROUBLESHOOTING
BR±3
3170 Author: Date:
2005 SEQUOIA (RM1146U) Hard pedal but brake inefficient
1. Fluid leaks for brake system
2. Air in brake system
3. Pad (Worn)
4. Pad (Cracked or distorted)
5. Pad (Oily)
6. Pad (Glazed)
7. Disc (Scored)
8. Vacuum leaks for booster systemDI±1059
BR±4
BR±24
BR±33
BR±24
BR±33
BR±24
BR±33
BR±24
BR±33
BR±30
BR±39
BR±21
Noise from brakes
1. Pad (Cracked or distorted)
2. Installation bolt (Loose)
3. Disc (Scored)
4. Pad support plate (Loose)
5. Sliding pin (Worn)
6. Pad (Dirty)
7. Pad (Glazed)
8. Tension or return spring (Faulty)
9. Anti±squeal shim (Damaged)
10.Shoe hold±down spring (Damaged)BR±24
BR±33
BR±27
BR±36
BR±30
BR±39
BR±33
BR±36
BR±24
BR±33
BR±24
BR±33
BR±42
BR±24
BR±33
BR±42

BO47P±01
BO0632
BO0633
15°
45°
± BODYSEAT BELT
BO±161
3714 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
CAUTION:
Replace the seat belt assembly (outer belt, inner belt, bolts,
nuts or sill±bar) if it has been used in a severe impact. The
entire assembly should be replaced even if damage is not
obvious.
1. RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belts.
(b) Drive the car at 10 mph (16 km/h) and slam on the brakes.
Check that the belt locks and cannot be extended at this
time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt mechanism assembly and conduct the following static
check. Also, whenever installing a new belt assembly, verify the
proper operation before installation.
2. Driver 's seat belt (ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
HINT:
Before removing the pretensioner connector, be sure to read
the precautionary notice in the RS section.
(c) Tilt the retractor slowly.
(d) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out over 45 degrees
of tilt.
If a problem is found, replace the assembly.
3. Except driver's seat belt (ELR/ALR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Pull out the whole belt, then retract the belt slightly and
pull it out again
(c) Make sure that the belt cannot be extended further.
If a problem is found, replace the assembly.
(d) Remove the locking retractor assembly.
HINT:
Front passenger's seat belt only:
Before removing the pretensioner connector, be sure to read
the precautionary notice in the RS section.
(e) Tilt the retractor slowly.

05_SEQUOIA_U (L/O 0408)
165
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
(a) Brake System Warning Light
This light comes on in the following cases
when the ignition key is in the ªONº posi-
tion.

When the parking brake is applied...
This light comes on for a few seconds
when the ignition key is turned to the
ªONº position even after the parking brake
is released.

When the brake fluid level is low...
CAUTION
It is dangerous to continue driving
normally when the brake fluid level is
low.
Have your vehicle checked at your
Toyota dealer in the following cases:

The light does not come on even if the
parking brake is applied when the igni-
tion key is in the ªONº position.

The light does not come on even if the
ignition key is turned on with the park-
ing brake released.
A warning light turning on briefly during
operation does not indicate a problem.
CAUTION
If either of the following conditions
occurs, immediately stop your vehicle
at a safe place and contact your
Toyota dealer.

The light does not turn off even
after the parking brake is released
while the engine is running.
In this case, the brakes may not
work properly and your stopping
distance will become longer. De-
press the brake pedal firmly and
bring the vehicle to an immediate
stop.

The brake system warning light re-
mains on together with the ªABSº
warning light.
In this case, not only the anti±lock
brake system will fail but also the
vehicle will become extremely un-
stable during braking.
(b) Driver's Seat Belt Reminder Light
and Buzzer
The light and buzzer act as a reminder to
buckle up the driver's seat belt.
Once the ignition key is turned to ªONº or
ªSTARTº, the reminder light flashes and
buzzer come on if the driver's seat belt
is not fastened. Unless the driver fastens
the belt, the light continues flashing and
the buzzer sounds for about 4 to 8 se-
conds.
(c) Front Passenger 's Seat Belt Re-
minder Light
The light acts as a reminder to have the
front passenger buckle up the seat belt.
Once the ignition key is turned to ªONº or
ªSTARTº, the reminder light flashes if a
passenger sits in the front passenger seat
and does not fasten the seat belt.
If luggage or other load is placed on the
front passenger seat, depending on its
weight, the reminder light may flash.

05_SEQUOIA_U (L/O 0408)
182
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
The traction control system automatical-
ly helps prevent the spinning of rear
wheels when the vehicle is started or
accelerated on slippery road surfaces.
When the ignition key is turned to ªONº,
the system automatically turns on.
CAUTION
Under certain slippery road condi-
tions, full traction of the vehicle and
power against rear wheels cannot be
maintained, even though the traction
control system is in operation. Do not
drive the vehicle under any speed or
maneuvering conditions which may
cause the vehicle to lose traction
control. In situations where the road
surface is covered with ice or snow,
your vehicle should be fitted with
snow tires or tire chains. Always
drive at an appropriate and cautious
speed for the present road condi-
tions.
NORMAL DRIVING MODE
Leave the system on during the ordi-
nary driving so that it can operate
when needed.
You may hear a sound in the engine
compartment for a few seconds when the
engine is started or just after the vehicle
begins to move. This means that the trac-
tion control system is in the self±check
mode, but does not indicate a malfunction.When the traction control system is oper-
ating, the following conditions occur:

The system controls the spinning of the
rear wheels. At this time, the slip indi-
cator light blinks.

You may feel vibration or noise in your
vehicle, caused by operation of the
brakes. This indicates the system is
functioning properly.
The slip indicator light comes on for a few
seconds when the ignition key is turned
to ªONº. If the indicator light does not
come on when the ignition is turned on,
contact your Toyota dealer.
Traction control system
(two±wheel drive models)

05_SEQUOIA_U (L/O 0408)
185
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
Leave the system on during the ordi-
nary driving so that it can operate
when needed.
You may hear a sound in the engine
compartment for a few seconds when the
engine is started or just after the vehicle
begins to move. This means that the ac-
tive traction control system is in the self±
check mode, but does not indicate a mal-
function.When the active traction control system is
operating, the following conditions occur:

The system controls the spinning of the
4 wheels (4WD mode) or rear wheels
(2WD mode). At this time, the slip indi-
cator light blinks.

You may feel vibration or noise in your
vehicle, caused by operation of the
brakes. This indicates the system is
functioning properly.
The slip indicator light comes on for a few
seconds when the ignition key is turned
to ªONº. If the indicator light does not
come on when the ignition is turned on,
contact your Toyota dealer.
ªVSC TRACº warning light
This light warns that there is a problem
somewhere in the active traction control
system or the vehicle stability control sys-
tem.
The warning light will come on when the
ignition key is turned to ªONº and will go
off after a few seconds.

05_SEQUOIA_U (L/O 0408)
186
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
The brake pad or actuator temperature
increases during continuous operation of
the active traction control system or ve-
hicle stability control system such as on
slippery roads. If the brake pad or actua-
tor temperature becomes too high while
the active traction control system or ve-
hicle stability control system is operating,
a buzzer will start to sound intermittently
to indicate that the active traction control
system can no longer operate. In this
case, stop your vehicle immediately at a
safe place.
If the system continues to operate, the
buzzer sound changes from intermittent to
continuous. (The continuous buzzer
sounds for about 3 seconds.)
At the time, the ªVSC TRACº warning light
will come on and the active traction con-
trol system temporarily stops operating in
order to protect the brake pad. (Although
the active traction control system does not
operate, there is no problem to continue
your driving.) The system will be automati-
cally restored after a short time and the
warning light goes out.
If the light comes on while driving, the
active traction control system does not
work. However, as conventional braking
operates when applied, there is no prob-
lem to continue your driving.In the following cases, contact your Toyota
dealer:

The warning light does not come on
after the ignition key is turned to ªONº.

The warning light remains on after the
ignition key is turned to ªONº.

The warning light comes on while driv-
ing.
The ªVSC OFFº indicator light will come
on when the ªVSC TRACº warning light
comes on even if the center differential
lock switch is not pushed.The vehicle stability control system
helps provide integrated control of the
systems such as anti±lock brake sys-
tem, traction control, engine control,
etc. This system automatically controls
the brakes and engine to help prevent
the vehicle from skidding when corner-
ing on a slippery road surface or oper-
ating steering wheel abruptly.
This vehicle stability control activates
when the vehicle speed is more than the
following speed.
Two±wheel drive models:
15 km/h (9 mph)
Four±wheel drive models:
ª2WDº or ª4HIº mode
15 km/h (9 mph)
ª4LOº mode 30 km/h (18 mph)
You may hear a sound in the engine
compartment for a few seconds when the
engine is started or just after the vehicle
begins to move. This means that the sys-
tem is in the self±check mode but does
not indicate a malfunction.
Vehicle stability control system

05_SEQUOIA_U (L/O 0408)
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2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
Your engine is fitted with iridium±tipped
spark plugs.
NOTICE
Use only iridium±tipped spark plugs
and do not adjust gaps for your en-
gine performance and smooth drive-
ability.
The tandem master cylinder brake system
is a hydraulic system with two separate
sub±systems. If either sub±system should
fail, the other will still work. However, the
pedal will be harder to press, and your
stopping distance will increase. Also, the
brake system warning light may come on.
CAUTION
Do not drive your vehicle with only a
single brake system. Have your
brakes fixed immediately.
BRAKE BOOSTER
The brake booster uses engine vacuum to
power±assist the brakes. If the engine
should quit while you are driving, you can
bring the vehicle to a stop with normal
pedal pressure. There is enough reserved
vacuum for one or two stopsÐbut no
more!
CAUTION

Do not pump the brake pedal if the
engine stalls. Each push on the
pedal uses up your reserved vacu-
um.

Even if the power assist is com-
pletely lost, the brakes will still
work. But you will have to push the
pedal hard, much harder than nor-
mal. And your braking distance will
increase.
Iridium±tipped spark plugs Brake system