Page 275 of 1943

NEW MODEL OUTLINE
MAIN MECHANISM
182CH29
16
4 Features of the 1NZ-FXE engine
1. Highly efficient and high expansion ratio gasoline engine
Adoption of a super fuel-efficient engine developed for use with THS. Its high expansion ratio cycle is achieved by applying the
Atkinson cycle*1 which obtains high thermal efficiency.
2. Reduction in frictional loss
The maximum engine speed is set at 4,500 rpm to reduce frictional resistance, thereby producing a highly efficient low-speed
engine.
An offset crankshaft with 12 mm deviation from the center axis of the cylinder bore is utilized to reduce frictional resistance
of the piston.
Frictional resistance is reduced through the use of low tension valve springs and piston rings.
Lightweight design has been adopted for reciprocating engine parts.
The above measures for reducing frictional loss contribute to improved fuel economy.
3. VVT-i (Variable Valve Timing -intelligent)
The timing of the opening and closing of the intake valves is controlled by the computer according to driving conditions, such
as engine speed and level of acceleration. Thus, smooth intake and exhaust are achieved to greatly improve torque in the low
and medium speed zones. This also contributes to better fuel economy and purification of exhaust gas. Then the VVT-i function
is used to reduce vibration when the engine starts.
4. Compact, lightweight, and low emission
Adoption of an aluminum cylinder block and compact design of parts. And, by positioning the catalytic converter near the engine
for a backwards exhaust layout, we have been able to reduce emissions when the engine is cold started.
*1 : Atkinson Cycle: Proposed by an English engineer named James Atkinson, this thermal cycle enables the compression stroke
and the expansion stroke of the mechanism to be set independently of each other.
Suspension
MacPherson strut type suspension with L-shape
lower arms has been adopted in the front and
torsion beam with toe control link suspension
in the rear. Also, each component part is opti-
mally located and tuned for both excellent con-
trollability and enhanced riding comfort.
EMPS (Electric Motor-assisted Power Steering)
System
Vehicle speed sensing type electric motor-assisted power steering is fitted as standard. Unlike conventional
hydraulic power steering, EMPS does not depend on an engine for its power source, providing a steering feel
in no way inferior to conventional steering when the engine has stopped. Thus it is suitable for the HV system.
Other merits include improved fuel economy through energy conservation, lighter weight, and no need to fill
the power steering fluid.
Page 354 of 1943
CHASSIS ± SUSPENSION AND AXLES
182CH29
92
SUSPENSION AND AXLES
SUSPENSION
1. General
MacPherson strut type suspension that uses L-shaped lower arms has been adopted for the front.
Torsion-beam type suspension with toe control links has been adopted for the rear.
The characteristics and the allocation of the components have been optimized to ensure excellent drivabil-
ity, stability, and riding comfort.
Specifications
ItemFrontRear
Tread mm (in.)1480 (58.3)1478 (58.2)
Caster* degrees102'Ð
Camber* degrees±026'±130'
Toe-In* mm (in.)1 (0.04)1 (0.04)
King Pin Inclination* degrees952'Ð
*: Unloaded Vehicle Condition
Page 355 of 1943
CHASSIS ± SUSPENSION AND AXLES
182CH30
181CH22
King Pin Axis
Axle Center
Front93
2. Front Suspension
General
A MacPherson strut type independent suspension with an L-shaped lower arm has been adopted. Through
the optimal allocation of components, and the adoption of the nachlauf geometry, negative camber, and anti-
dive geometry, the front suspension realizes excellent riding comfort, stability, and controllability.
Nachlauf Geometry
The front suspension adopts the nachlauf geome-
try in which the king pin axis is located ahead of
the axle center.
As a result, excellent straightline stability has
been realized and the steering feeling has been
improved.
Page 356 of 1943
CHASSIS ± SUSPENSION AND AXLES
181CH24 181CH23
StraightlineNegative
Camber
Cornering
182CH31
Bound StopperRebound Stopper
Upper
Insulator
Stopper
Clearance
94
Negative Camber
The front suspension adopts negative camber to reduce the ground contact camber angle of the outer wheel
at the time of turning (cornering), which is caused when the vehicle posture changes during cornering, thus
realizing excellent cornering performance.
Suspension Upper Support and Dust Cover
The upper support optimizes the characteris-
tics of the rubber mount. Also, a rebound stop-
per has been provided to ensure riding com-
fort, drivability, and stability.
A bound stopper made of urethane has been
adopted. By optimizing the stopper character-
istics and the clearance, excellent riding com-
fort and a high level of roll rigidity have been
achieved.
An upper insulator that is integrated with the
dust boot has been adopted.
Page 357 of 1943
CHASSIS ± SUSPENSION AND AXLES
182CH32
Front BushingRear Bushing
A
AFront Bushing
Cross Section
Rear Bushing Cross Section A ± A Cross Section
182CH33
Ball Joint
Stabilizer LinkStabilizer Link
Stabilizer Bar95
Shock Absorber
Low-pressure (N
2) gas sealed shock absorbers that offer stable dampening force characteristics without
causing cavitation have been adopted.
The dampening force characteristics of the shock absorbers have been optimized to achieve excellent
riding comfort, drivability, and stability.
Lower Arm
An L-shaped stamped lower arm has been adopted.
Rubber bushings have been adopted, and the mounting position and the construction of the lower arm
have been optimized to improve the steering feel.
Stabilizer Bar
A ball-joint type stabilizer link has been adopted. Also, by mounting the stabilizer link to the shock absorber,
the excellent stabilizing efficiency has been provided while realizing both steering stability and riding com-
fort.
Page 358 of 1943

CHASSIS ± SUSPENSION AND AXLES
NOTICE
Be sure to use the jack-up points that are provided on the body when raising the vehicle on a jack. Never
apply a jack under the axle beam, training arm, or the bushing of the rear suspension.
182CH34
Never use these areas
as jack-up points. 96
3. Rear Suspension
General
A torsion beam type suspension with toe control links has been adopted, in which an axle beam is located
in the middle of the trailing arm.
The torsion beam type rear suspension minimizing change in the tire-to-road camber during cornering,
thus delivering good cornering stability and driving stability.
The stabilizer bar has been adopted to realize excellent drivability and stability.
A toe control link mechanism has been adopted in the construction of the trailing arm bushings. The toe-
correct function that is effected by the movement of the links results in optimal compliance steering, thus
achieving excellent drivability, stability, and riding comfort at high levels.
Page 359 of 1943

CHASSIS ± SUSPENSION AND AXLES
No.2 Trailing
Arm Bushing
182CH35
Axle Beam
Trailing ArmNo.1 Trailing Arm
BushingToe-Control Link
Trailing Arm
No.2 Trailing Arm
Bushing
No.3 Trailing Arm Bushing
181CH35
Lengthwise ForceLateral Force
Lateral Force
Applied to
the Toe
Control Link
Bushing
Movement
Lateral Force
Toe Control
Links
Left-Side
WheelLeft-Side
Wheel97
Trailing Arm and Axle Beam
Trailing arms that are lightweight, highly rigid, hollow inside, and a gently curved axle beam with a rear-
open U-shaped cross section have been adopted.
A toe control links integrated axle beam has been adopted. The toe control link consists of the No.1, No.2,
and No.3 trailing arm bushings, and it rotates within the horizontal plane of the vehicle, around the No.3
bushing that serves as the axial center.
The rolling regidity has been optimized through the adoption of the stabilizer bar.
Toe-Correct Function
The longitudinal and lateral forces that are created in the vehicle during cornering causes the toe control
links in the trailing arms to become deformed.
On a right turn, the right trailing arm moves forward and the left trailing arm moves rearward, creating a
tendency for the left wheel to toe out.
In this situation, the toe control links that are installed in the trailing arms are designed to utilize the lateral
force, which is applied to the toe control links during cornering, to correct the left trailing arm towards the
toe-in direction.
As a result, excellent stability and controllability are realized.
Page 360 of 1943

CHASSIS ± SUSPENSION AND AXLES
165CH48
Center of Bushing
BOUND
Center of Bushing
Camber Change Rate a/L
Camber Change Rate 100%a
L
Instantaneous
Center of
Right Axle
REBOUND
An alignment change that
is very close to that of the
semi-trailing suspension is
effected.
98
Toe and Camber Change
In the torsion beam type suspension, the camber angle and the toe change differ between the same direction
stroke case and the opposite direction stroke case, offering both straightline stability and excellent cornering
stability.
1) Same Direction Stroke Case
Similar to the full-trailing arm type suspension, the axis that joins the center of the right and left trailing
arm bushings is the center of the movement.
2) Opposite Direction Stroke Case
During opposite direction stroke case, or if a difference in suspension travel is created between the right
and left wheels, the torsion beam twists with its shearing center as the center of its rotation.
Also, camber changes in relation to the suspension travel are determined by the ratio of the distance be-
tween the No.1 trailing arm bushing and the axle center and the shearing center (`a' in the Fig. below)
and distance between the No.1 trailing arm bushing and the axle beam (`L' in the Fig. below).
Consequently, through the optimal allocation of the axle beam, the changes in the camber angle in rela-
tion to the suspension travel have been optimized, thus ensuring excellent cornering performance.
Shock Absorber
Low-pressure (N
2) gas sealed shock absorbers that offer stable dampening force characteristics without
causing cavitation have been adopted.
The dampening force characteristics of the shock absorbers have been optimized to achieve excellent
riding comfort, drivability, and stability.