2001 TOYOTA PRIUS ECO mode
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IN0CI±02
± INTRODUCTIONTERMS
IN±51
2001 PRIUS (RM778U)
GLOSSARY OF SAE AND TOYOTA TERMS
This glossary lists all SAE±J1930 terms and abbreviations used in this manual in compliance with SAE rec-
ommendations, as well as their TOYOTA equivalents.
SAE
ABBREVIATIONSSAE TERMSTOYOTA TERMS
( )±±ABBREVIATIONS
A/CAir ConditioningAir Conditioner
ACLAir CleanerAir Cleaner, A/CL
AIRSecondary Air InjectionAir Injection (AI)
APAccelerator Pedal±
B+Battery Positive Voltage+B, Battery Voltage
BAROBarometric PressureHAC
CACCharge Air CoolerIntercooler
CARBCarburetorCarburetor
CFIContinuous Fuel Injection±
CKPCrankshaft PositionCrank Angle
CLClosed LoopClosed Loop
CMPCamshaft PositionCam Angle
CPPClutch Pedal Position±
CTOXContinuous Trap Oxidizer±
CTPClosed Throttle PositionLL ON, Idle ON
DFIDirect Fuel Injection (Diesel)Direct Injection (DI)
DIDistributor Ignition±
DLC1
DLC2
DLC3Data Link Connector 1
Data Link Connector 2
Data Link Connector 31: Check Connector
2: Total Diagnosis Comunication Link (TDCL)
3: OBD II Diagnostic Connector
DTCDiagnostic Trouble CodeDiagnostic Code
DTMDiagnostic Test Mode±
ECLEngine Control Level±
ECMEngine Control ModuleEngine ECU (Electronic Control Unit)
ECTEngine Coolant TemperatureCoolant Temperature, Water Temperature (THW)
EEPROMElectrically Erasable Programmable Read Only Memory
Electrically Erasable Programmable Read Only Memory
(EEPROM),
Erasable Programmable Read Only Memory (EPROM)
EFEEarly Fuel EvaporationCold Mixture Heater (CMH), Heat Control Valve (HCV)
EGRExhaust Gas RecirculationExhaust Gas Recirculation (EGR)
EIElectronic IgnitionTOYOTA Distributorless Ignition (TDI)
EMEngine ModificationEngine Modification (EM)
EPROMErasable Programmable Read Only MemoryProgrammable Read Only Memory (PROM)
EVAPEvaporative EmissionEvaporative Emission Control (EVAP)
FCFan Control±
FEEPROMFlash Electrically Erasable Programmable
Read Only Memory±
FEPROMFlash Erasable Programmable Read Only Memory±
FFFlexible Fuel±
FPFuel PumpFuel Pump
GENGeneratorAlternator
GNDGroundGround (GND)
Page 612 of 1943
DI±4
± DIAGNOSTICSENGINE
2001 PRIUS (RM778U)
The diagnosis system operates in normal mode
during normal vehicle use. It also has a check mode
for technicians to simulate malfunction symptoms
and troubleshoot. Most DTCs use 2 trip detection
logic* to prevent erroneous detection, and ensure
thorough malfunction detection. By switching the
ECM to check mode when troubleshooting, the
technician can cause the MIL to light up for a mal-
function that is only detected once or momentarily
(TOYOTA hand±held tester only). (See step 2)
*2 trip detection logic:
When a malfunction is first detected, the malfunc-
tion is temporarily stored in the ECM memory (1st
trip).
If the same malfunction is first detected again during the second
drive test, this second detection causes the MIL to light up (2nd
trip). (However, the IG switch must be turned OFF between the
1st trip and the 2nd trip.)
Freeze frame data:
Freeze frame data records the engine condition
when a misfire (DTC P0300 ± P0304) or fuel trim
malfunction (DTC P0171, P0172) or other malfunc-
tion (first malfunction only), is detected.
Because freeze frame data records the engine
conditions (fuel system, calculated load, engine
coolant temperature, fuel trim,engine speed, ve-
hicle speed, etc.) when the malfunction is detected,
when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the en-
gine warmed up or not, the air±fuel ratio lean or rich,
etc. at the time of the malfunction.
Priorities for troubleshooting:
If troubleshooting priorities for multiple DTCs are given in the
applicable DTC chart, these should be followed.
If no instructions are given troubleshoot DTCs according to the
following priorities.
(1) DTCs other than fuel trim malfunction (DTC P0171,
P0172), and misfire (DTC P0300 ± P0304).
(2) Fuel trim malfunction (DTC P0171, P0172).
(3) Misfire (DTC P0300 ± P0304).
Page 613 of 1943
N09214
FI2547
± DIAGNOSTICSENGINE
DI±5
2001 PRIUS (RM778U)
(b) Check the DLC3.
The vehicle's ECM uses ISO 9141±2 for communication.
The terminal arrangement of DLC3 complies with SAE
J1962 and matches the ISO 9141±2 format.
Terminal No.Connection / Voltage or ResistanceCondition
7Bus Line / Pulse generationDuring transmission
4Chassis Ground / e Body Ground 1 W or lessAlways
5Signal Ground / e Body Ground 1 W or lessAlways
16Battery Positive / e Body Ground 9 ± 14 VAlways
HINT:
If your display shows ºUNABLE TO CONNECT TO VEHICLEº
when you have connected the cable of the TOYOTA hand±held
tester or OBDII scan tool to DLC3, turned the ignition switch ON
and operated the scan tool, there is a problem on the vehicle
side or tool side.
If communication is normal when the tool is connected to
another vehicle, inspect DLC3 on the original vehicle.
If communication is still not possible when the tool is con-
nected to another vehicle, the problem is probably in the
tool itself, so consult the Service Department listed in the
tool's instruction manual.
2. INSPECT DIAGNOSIS (Normal Mode)
(a) Check the MIL
(1) The MIL comes on when the ignition switch is turned
ON and the engine is not running.
HINT:
If the MIL does not light up, troubleshoot the combination meter
(See page BE±42).
(2) When the engine started, the MIL should go off. If
the lamp remains on, the diagnosis system has de-
tected a malfunction or abnormality in the system.
(b) Check the DTC.
NOTICE:
If there is no DTC in the normal mode, check the 1st
trip DTC using Continuous Test Result function
(Mode 7 for SAE J1979) or the TOYOTA hand±held
tester or OBDII scan tool.
Page 614 of 1943
DI±6
± DIAGNOSTICSENGINE
2001 PRIUS (RM778U)
TOYOTA hand±held tester only:
When the diagnosis system is switched from normal
mode to check mode, it erases all DTCs and freezed
frame data recorded in normal mode. So before
switching modes, always check the DTCs and
freezed frame data, and note them down.
(1) Prepare the TOYOTA hand±held tester or OBDII
scan tool (complying with SAE J1978).
(2) Connect the TOYOTA hand±held tester or OBDII
scan tool to DLC3 under the instrument panel lower
pad.
(3) Turn the ignition switch ON and turn the TOYOTA
hand±held tester or OBDII scan tool switch ON.
(4) Use the TOYOTA hand±held tester or OBDII scan
tool to check the DTCs and freezed frame data;
note them down. (For operating instructions, see
the OBDII scan tool's instruction book.)
(5) See step 4 to confirm the details of the DTCs.
NOTICE:
When simulating symptoms with an OBDII scan tool
(excluding TOYOTA hand±held tester) to check the
DTCs, use normal mode. For code on the DTC chart
subject to º2 trip detection logicº, perform the follow-
ing either action.
Turn the ignition switch OFF after the symptom is
simulated the first time. Then repeat the simulation
process again. When the problem has been simulated
twice, the MIL lights up and the DTCs are recorded in
the ECM.
Check the 1st trip DTC using Mode 7 (Continuous Test
Results) for SAE J1979.
(c) Clear the DTC.
The DTCs and freezed frame data will be erased by either
action.
(1) Operating the TOYOTA hand±held tester or OBDII
scan tool (complying with SAE J1978) to erase the
codes. (See the OBDII scan tool's instruction book
for operating instructions.)
(2) Disconnecting the battery terminals or EFI fuse.
NOTICE:
If the TOYOTA hand±held tester switches the ECM from the
normal mode to the check mode or vice±versa, or if the
ignition switch is turned from ON to ACC or OFF during
check mode, the DTCs and freezed frame data will be
erased.
Page 615 of 1943
FI3605
ON
OFFFlashing
0.13 Second
± DIAGNOSTICSENGINE
DI±7
2001 PRIUS (RM778U)
3. INSPECT DIAGNOSIS (Check Mode)
TOYOTA hand±held tester only:
Compared to the normal mode, the check mode has an in-
creased sensitivity to detect malfunctions.
Furthermore, the same diagnostic items which are detected in
the normal mode can also be detected in the check mode.
(a) Check the DTC
(1) Initial conditions:
Battery positive voltage 11 V or more.
Throttle valve fully closed.
Transmission in ºPº or ºNº position.
A/C switched OFF.
(2) Turn the ignition switch OFF.
(3) Prepare the TOYOTA hand±held tester.
(4) Connect the TOYOTA hand±held tester to DLC3
under the instrument panel lower pad.
(5) Turn the ignition switch ON and switch the TOYOTA
hand±held tester ON.
(6) Switch the TOYOTA hand±held tester normal mode
to check mode. (Check that the MIL flashes.)
NOTICE:
If the TOYOTA hand±held tester switches the ECM from the
normal mode to the check mode or vice±versa, or if the
ignition switch is turned from ON to ACC or LOCK during
check mode, the DTCs and freezed frame data will be
erased.
(7) Switch the engine. (The MIL goes out after the en-
gine start.)
(8) Simulate the conditions of the malfunction de-
scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTC, etc.
(9) After simulating the malfunction conditions, use the
TOYOTA hand±held tester diagnosis selector to
check the DTCs and freezed frame data, etc.
HINT:
Take care not to turn the ignition switch OFF. Turning the ignition
switch OFF switches the diagnosis system from check mode to
normal mode. so all DTCs, etc. are erased.
(10) After checking the DTC, inspect the applicable cir-
cuit.
Page 616 of 1943
DI±8
± DIAGNOSTICSENGINE
2001 PRIUS (RM778U)
4. FAIL±SAFE CHART
If any of the following codes is recorded, the ECM enters fail±safe mode.
DTC No.Fail±Safe OperationFail±Safe Deactivation Conditions
P0100Ignition timing fixed at 5° BTDCReturned to normal condition
P0110Intake air temp. is fixed at 20°C (68°F)Returned to normal condition
P0115Engine coolant temp. is fixed at 80°C (176°F)Returned to normal condition
P0120VTA is fixed at 0°
The following condition must be repeated at least 2 times
consecutively
0.1 V VTA 0.95 V
P0135
P0141The heater circuit in which an abnormality is detected is
turned offIgnition switch OFF
P0325Max. timing retardationIgnition switch OFF
P1300
P1305
P1310
P1315
Fuel cutIGF signal is detected for 2 consecutive ignitions
5. CHECK FOR INTERMITTENT PROBLEMS
TOYOTA hand±held tester only:
By putting the vehicle's ECM in check mode, 1 trip detection logic is possible instead of 2 trip detection logic
and sensitivity to detect open circuits is increased. This makes it easier to detect intermittent problems.
(1) Clear the DTC (See step 3).
(2) Set the check mode (See step 3).
(3) Perform a simulation test (See page IN±30).
(4) Check the connector and terminal (See page IN±41).
(5) Handle the connector (See page IN±41).
6. BASIC INSPECTION
When the malfunction code is not confirmed in the DTC check, troubleshooting should be performed in the
order for all possible circuits to be considered as the causes of the problems. In many cases, by carrying
out the basic engine check shown in the following flow chart, the location causing the problem can be found
quickly and efficiently. Therefore, use of this check is essential in engine troubleshooting.
1 Is battery positive voltage 11 V or more when engine is stopped?
NO Charge or replace battery.
YES
2 Does engine start?
NO Go to step 6.
YES
Page 662 of 1943
A09300
Vehicle speed
40 km/h
(25 mph)
Idling(c)(d)
(e)
(a)
IG SW OFF
(b)
(e)
60 sec.
or more(d)
(d) Once
40 sec.
or moreTwice
40 sec.
or more11 times
40 sec.
or more
10 sec. 10 sec.(e)
10 sec.
± DIAGNOSTICSENGINE
DI±59
2001 PRIUS (RM778U)
DTC P0136 Oxygen Sensor Circuit Malfunction
(Bank 1 Sensor 2)
CIRCUIT DESCRIPTION
Refer to DTC P0125 on page DI±44.
DTC No.DTC Detecting ConditionTrouble Area
P0136
Voltage output of the heated oxygen sensor remains at 0.45 V
or more, or 0.55 V or less when the vehicle is driven at 40 km/h
(25 mph) or more after the engine is warmed up.
(2 trip detection logic).
Open or short in heated oxygen sensor circuit
Heated oxygen sensor
HINT:
Sensor 2 refers to the sensor farther away from the engine body.
WIRING DIAGRAM
Refer to DTC P0125 on page DI±44.
CONFIRMATION DRIVING PATTERN
(a) Connect the hand±held tester to the DLC3.
(b) Switch the hand±held tester from the Normal Mode to the Check (Test) Mode (See page DI±3).
(c) Start the engine and let the engine idle for 60 seconds or more.
(d) Drive the vehicle at 40 km/h (25 mph) or more for 40 seconds or more.
(e) Let the engine idle for 10 seconds or more.
(f) Preform steps (d) to (e) 11 times.
HINT:
During performing the steps (d) to (e) 11 times, drive the vehicle at over 65 km and make the fuel cut
happen for over 3 sec.
If a malfunction exists, the MIL will be indicated on the multi information display during step (f).
NOTICE:
If the conditions in this test are not strictly followed, detection of the malfunction will not be possible.
If you do not have a hand±held tester, turn the ignition switch OFF after performing steps (c) to (f),
then perform steps (c) to (f) again.
DI6V6±02
Page 669 of 1943
A14053
Battery F13 A
B 1K
1 AM2 Engine RoomJ/B
W±R
71 1A
1E5
6Instrument
Panel J/B65
B±R
IG2
B±GR±W
B±W B±W
B±W
B±WI5
Injector No. 1
1
2C1
21
2
1 2
J1
J/C
B±W
L±W
1 9
2G
2BE8
E8
E7
E7Engine ECU
#10
#20
#30
#40 Y
11 3
I15
Ignition SW W±B1J
12
F12 A
MAIN
I6
Injector No. 2
I7
Injector No. 3
I8
Injector No. 4
1J
1B
AM2
A3
2G2
2
2
J7
J/C
B±W
B±W
B±W
B±WB±W
W±R
IG2
Relay
2 2
1 3
5
1 W±BFL Block No. 1
F18 FL Block No. 2 DI±66
± DIAGNOSTICSENGINE
2001 PRIUS (RM778U)
WIRING DIAGRAM
CONFIRMATION DRIVING PATTERN
(a) Connect the TOYOTA hand±held tester or OBD II scan tool.
(b) Record DTC and the freeze frame data.
(c) Use the TOYOTA hand±held tester to set to Check Mode. (See page DI±3)
(d) Drive the vehicle several times with the engine speed, load and its surrounding range shown with EN-
GINE SPD, CALC LOAD in the freeze frame data or MISFIRE RPM, MISFIRE LOAD in the data list.
If you have no TOYOTA hand±held tester, turn the ignition switch OFF after the symptom is simulated
the first time. Then repeat the simulation process again.
HINT:
In order to memorize DTC of misfire, it is necessary to drive around MISFIRE RPM, MISFIRE LOAD in the
data list for the following period of time.
Engine SpeedTime
1000 rpm3 minutes or more
2000 rpm1 minute 30 seconds or more
3000 rpm1 minute or more
(e) Check whether there is misfire or not by monitoring DTC and the freeze frame data. After that, record
them.