DI6NB-01
DI-218- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM WITH ELECTRONIC
BRAKE FORCE DISTRIBUTION (EBD)
374 Author: Date:
2001 AVALON (RM808U)
PROBLEM SYMPTOMS TABLE
If a normal code is displayed during DTC check but a problem still occurs, check the circuits corresponding
to each problem symptom in the order given in the table below and proceed to the relevant troubleshooting
page.
NOTICE:
When replacing ABS ECU, sensor or etc., turn the IG switch OFF.
SymptomSuspect AreaSee page
ABS does not operate
Only when 1. - 4. are all normal and the problem is still
occurring, replace the ABS ECU.
5. Check the DTC reconfirming that the normal code is
output.
6. Power source circuit
7. Speed sensor circuit
8. Check the hydraulic circuit for leakage.
DI-212
DI-231
DI-225
DI-249
ABS does not operate intermittently
Only when 1. - 4. are all normal and the problem is still
occurring, replace the ABS ECU.
1. Check the DTC reconfirming that the normal code is
output.
2. Speed sensor circuit
3. Stop light switch circuit
4. Check the hydraulic circuit for leakage.
DI-212
DI-225
DI-234
DI-249
ABS warning light abnormal1. ABS warning light circuit
2. ABS ECUDI-243
BRAKE warning light abnormal1. BRAKE warning light circuit
2. ABS ECUDI-240
DTC check cannot be done
Only when 1. and 2. are all normal and the problem is still
occurring, replace the ABS ECU.
1. ABS warning light circuit
2. Tc terminal circuit
DI-243
DI-245
Speed sensor signal check cannot be done1. Ts terminal circuit
2. ABS ECUDI-247
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI-295
451 Author: Date:
2001 AVALON (RM808U)
DTCC1237 / 37 Wrong Number of Teeth at 1 of 4 Wheels
CIRCUIT DESCRIPTION
DTC No.DTC Detecting ConditionTrouble Area
C1237 / 37
Detection of any of conditions from 1. through 4.:
1. When the ignition switch is ON, the speed difference
between the rear right and rear left wheels is 5 km/h
(3mph) or more (vehicle speed: 100 km/h (62 mph) or
less).
2. When the ignition switch is ON, the slip difference be-
tween the reference wheel and any other wheels is 6 %
or more (vehicle speed: 100 km/h (62 mph) or more).
3. Continuous ABS control for 60 sec. or more.
4. Interference on 1 or more wheels for 20 sec. with the
brake pedal depressed, or for 5 sec. when the brake
pedal is not depressed.
Tire size
Speed sensor rotor
INSPECTION PROCEDURE
1 Check tire size.
NG Replace tires so that all 4 tires are the same in
size.
OK
2 Check sensor rotor (See page DI-267).
NG Replace speed sensor rotor.
OK
3 Check speed sensor (See page DI-267).
NG Replace speed sensor.
OK
DI6O5-01
F07902
PMCE2
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI-301
457 Author: Date:
2001 AVALON (RM808U)
INSPECTION PROCEDURE
HINT:
Start the inspection from step 1, in case of using the TOYOTA hand-held tester and start from step 2, in case
of not using the TOYOTA hand-held tester.
1 Check output value of the master cylinder pressure sensor.
PREPARATION:
(a) Connect the TOYOTA hand-held tester to the DLC3.
(b) Turn the ignition switch ON and push the TOYOTA hand-held tester main switch ON.
(c) Select the DATALIST mode on the TOYOTA hand-held tester.
CHECK:
Check that the brake fluid pressure value of the master cylinder pressure sensor displayed on the TOYOTA
hand-held tester is changing when depressing the brake pedal.
OK:
Brake fluid pressure value must be changing.
OK Go to step 4.
NG
2 Check master cylinder pressure sensor.
PREPARATION:
Install LSPV gauge to the front caliper bleeder plug portion, and
bleed the air from LSPV gauge.
SST 09709-29018
CHECK:
Start the engine and depress the brake pedal, then check the
relation between the fluid pressure and voltage of PMC and E2
terminals of the master cylinder pressure sensor with connector
still connected.
OK:
Front brake caliper fluid pressureVoltage
0 kPa (0 Kgf/cm2, 0 psi)0.44 - 0.76 V
5,883 kPa (60 kgf/cm2, 853 psi)1.34 - 1.66 V
11,768 kPa (120 kgf/cm2, 1,706 psi)2.24 - 2.56 V
HINT:
Voltage between terminals VCM and E2: 4.7 - 5.3 V
NG Replace master cylinder pressure sensor.
OK
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI-317
473 Author: Date:
2001 AVALON (RM808U)
DTC Normal Code Malfunction in ECM
CIRCUIT DESCRIPTION
If any trouble occurs in the ECM control system, the ECU prohibits ABS & VSC control.
DTC No.DTC Detecting ConditionTrouble Area
Normal Code
Conditions 1., 2,. 3, or 4,continue for 5 sec. or more:
1. Engine malfunction signal is sent from ECM.
2. Shift malfunction signal is sent from ECM
3. The shift position is other than P and N range input volt-
age is 8 V or more.
4. The shift position is PN or rev and D range input voltage
is 8 V or more.ECM circuit
ECM
Brake fluid level
Brake fluid level warning switch circuit
Steering angle sensor
ABS & BA & TRAC & VSC ECU
INSPECTION PROCEDURE
1 Is DTC out put for ECM?
Check DTC on page DI-3.
YES Repair engine control system according to the
output code.
NO
2 Check the DTC for the ABS and VSC (See page DI-252).
*1 Repair ABS and VSC control system according
to the code output.
*2
Check and replace translate ECU.
*1: Output NG code except for DTC of VSC system C1301/42
*2: Output NG code DTC of VSC system C1301/42 only
DI6OF-03
DI6NT-03
DI-258
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
414 Author: Date:
2001 AVALON (RM808U)
DIAGNOSTIC TROUBLE CODE CHART
NOTICE:
When removing the part, turn the ignition switch OFF.
When replacing the steering angle sensor or ECU, make sure to perform steering angle sensor
zero point calibration.
HINT:
Using SST 09843-18020, connect the terminals Tc and E1.
If any abnormality is not found when inspecting parts, inspect the ECU.
If a malfunction code is displayed during the DTC check, check the circuit corresponding the code. For
details of each code, refer to the page under respective ºDTC No.º in the DTC chart.
DTC chart of ABS system:
DTC No.
(See Page)Detection ItemTrouble Area
C0278 / 11
(DI-280)Open or short circuit in ABS solenoid relay circuitABS solenoid relay
ABS solenoid relay circuit
C0273 / 13
(DI-276)Open or short circuit in ABS motor relay circuitABS motor relay
ABS motor relay circuit
C0226 / 21
(DI-273)Open or short circuit in brake actuatorBrake actuator
SFRR or SFRH circuit
C0236 / 22
(DI-273)Open or short circuit in brake actuatorBrake actuator
SFLR or SFLH circuit
C0246 / 23
(DI-273)Open or short circuit in brake actuatorBrake actuator
SRRR or SRRH circuit
C0256 / 24
(DI-273)Open or short circuit in brake actuatorBrake actuator
SRLR or SRLH circuit
C0200 / 31*
(DI-267)Right front wheel speed sensor signal malfunction
C0205 / 32*
(DI-267)Left front wheel speed sensor signal malfunctionRight front, left front, right rear and left rear speed sensor
Eh d i itC0210 / 33*
(DI-267)Right rear wheel speed sensor signal malfunction
Each speed sensor circuit
Speed sensor rotor
C0215 / 34*
(DI-267)Left rear wheel speed sensor signal malfunction
C1330 / 35*
(DI-267)Open circuit in right front speed sensor circuitRight front speed sensor
Right front speed sensor circuit
C1331 / 36*
(DI-267)Open circuit in left front speed sensor circuitLeft front speed sensor
Left front speed sensor circuit
C1237 / 37
(DI-295)Front tires are different from rear in size.Tire size
Speed sensor rotor
C1332 / 38*
(DI-267)Open circuit in right rear speed sensor circuitRight rear speed sensor
Right rear speed sensor circuit
C1333 / 39*
(DI-267)Open circuit in left rear speed sensor circuitLeft rear speed sensor
Left rear speed sensor circuit
C1241 / 41
(DI-297)Low battery positive voltage or abnormally high battery positive
voltageBattery
Charging system
Power source circuit
C1249 / 58
(DI-303)Open circuit in stop light switch circuitStop light switch
Stop light switch circuit
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI-259
415 Author: Date:
2001 AVALON (RM808U)C1300 / 62
(DI-305)
Malfunction in ABS & BA & TRAC & VSC ECUABS & BA & TRAC & VSC ECU
Always ON
(DI-319)Malfunction in ABS & BA & TRAC & VSC ECU
Open circuit in ABS warning light circuitCharging system
ABS warning light circuit
*: As the DTC cannot be erased only by replacing parts, do either of the following operations.
(1) Clear DTC (See page DI-252).
(2) At a vehicle speed of 20 km/h (12 mph), drive the vehicle for 30 sec. or more.
DTC chart of VSC system:
DTC No.
(See Page)Detection ItemTrouble Area
C1225 / 25
(DI-273)Open or short circuit in brake actuator solenoid circuit (SMC1
circuit)Brake actuator
SMC1 circuit
C1226 / 26
(DI-273)Open or short circuit in brake actuator solenoid circuit (SMC2
circuit)Brake actuator
SMC2 circuit
C1227 / 27
(DI-273)Open or short circuit in brake actuator solenoid circuit (SRC1
circuit)Brake actuator
SRC1 circuit
C1228 / 28
(DI-273)Open or short circuit in brake actuator solenoid circuit (SRC2
circuit)Brake actuator
SRC2 circuit
C1301 / 42*Malfunction in communication with the translate ECU
Brake fluid level warning switch circuit
Translate ECU
Translate ECU circuit
ECM
ECM circuit
C0365 / 43
(DI-285)Malfunction in deceleration sensor (combined in yaw rate sen-
sor)Deceleration sensor
Deceleration sensor circuit
C1202 / 44
(DI-290)Brake fluid level low
Open circuit in brake fluid level warning switch circuitBrake fluid level
Brake fluid level warning switch
Brake fluid level warning switch circuit
C1350 / 51
(DI-306)Pump motor is locked
Open circuit in pump motor groundBrake actuator pump motor
Brake actuator pump motor circuit
C1351 / 52
(DI-308)VSC pump motor is locked
Open or short circuit in VSC pump motor circuitPrecharge pump motor
Precharge pump motor circuit
C1246 / 53
(DI-300)Malfunction in master cylinder pressure sensorMaster cylinder pressure sensor
Master cylinder pressure sensor circuit
C1208 / 54
(DI-292)Malfunction in steering angle sensorSteering angle sensor
Steering angle sensor circuit
C0371 / 55
(DI-287)Malfunction in yaw rate sensor circuitYaw rate sensor
Yaw rate sensor circuit
Always ON
(DI-322)Malfunction in ABS & BA & TRAC & VSC ECU
Open circuit in VSC warning light circuitCharging system
VSC warning light circuit
*: Troubleshoot according to the DTC chart of the translate ECU.
DI-260
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
416 Author: Date:
2001 AVALON (RM808U)
DTC chart of translate ECU(output NG code DTC of VSC system C1301/42 only):
DTC No.
(See Page)Detection ItemTrouble Area
Normal code*
(DI-317)Malfunction in ECM control system
ECM circuit
ECM
Brake fluid level
Brake fluid level warning switch circuit
Steering angle sensor
ABS & BA & TRAC & VSC ECU
42
(DI-31 1)Malfunction in communication with the ABS & BA & TRAC &
VSC ECUVSC+ or VSC- circuit
Translate ECU
ABS & BA & TRAC & VSC ECU
44
(DI-313)Open or short circuit in NEO circuit
NEO circuit
ECM
Translate ECU
53
(DI-315)Malfunction in communication with the ECM
TRC+ or TRC- circuit
ENG+ or ENG- circuit
ECM
Translate ECU
Non code
(DI-318)Malfunction in translate ECU
Tc terminal circuit
BRAKE warning light circuit
Translate ECU
*: Translate ECU is normal.
HINT:
The BRAKE warning light does not turn on due to an error in VSC.
If it is on, check that the parking brake pedal is released, the brake fluid level is normal and no malfunction
is identified in the fluid level warning switch system.
DI6NQ-01
Vehicle Brought to Workshop
Customer Problem Analysis
P. DI-251
Check and Clear DTC (Precheck)
P. DI-252Items inside
are titles of pages in this manual,
with the page number in the bottom portion. See
the pages for detailed explanations.
Problem Symptom ConfirmationSymptom Simulation
P. IN-20
Symptom
does not occur
Symptom
occurs
DTC Check
P. DI-252
Sensor CheckCircuit Inspection
P. DI-267 - DI-344
DTC Chart
P. DI-258 Malfunction codeProblem Symptoms Table
P. DI-266
Check for Fluid Leakage
P. DI-346
Identification of Problem
Normal code
Repair
Confirmation Test
End
1
2
3
4
5
67
89
10
11
Fail safe function:
When a failure occurs in the ABS & BA & TRAC & VSC system, the respective warning light (ABS, VSC) is lit and
the operation of ABS & BA & TRAC & VSC is prohibited. In addition to this, when the failure which disables the EBD
operation occurs, the brake warning light is lit as well and the EBD operation is prohibited.Step 2, 5, 8, 9, 11:Diagnostic steps permitting the use of the
TOYOTA hand-held tester or TOYOTA
break-out-box. DI-250
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
406 Author: Date:
2001 AVALON (RM808U)
ABS WITH EBD & BA & TRAC & VSC SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
Troubleshoot in accordance with the procedure on the following pages.