2001 TOYOTA AVALON clock

I12553
1
2
I12554
1
2
I12551
2
1
I12552
21
I12555
1
2
- BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
BE-75
1679 Author
: Date
:
2001 AVALON (RM808U)
7. Rear Left Side Door:
INSPECT POWER WINDOW MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and the negative (-) lead to terminal 1, and check that
the motor turns clockwise.
(b) Reverse the polarity, check that the motor turns counter-
clockwise.
If operation is not as specified, replace the motor.
8. Rear Right Side Door:
INSPECT POWER WINDOW MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative (-) lead to terminal 2, and check that
the motor turns clockwise.
(b) Reverse the polarity, check that the motor turns counter-
clockwise.
If operation is not as specified, replace the motor.
9. Driver 's door:
INSPECT POWER WINDOW MOTOR PTC THERM-
ISTOR OPERATION
(a) Disconnect the connector from the power window motor.
(b) Connect the positive (+) lead from the ammeter to termi-
nal 2 on the wire harness side connector and the negative
(-) lead to negative terminal of the battery.
(c) Connect the positive (+) lead from the battery to terminal
1 on the wire harness side connector, and raise the win-
dow to the fully position.

CH03X-01
P20102
P14233
Plate Terminal
P14234
P20103
P10835
SST (B)Turn
SST (A)
- CHARGINGGENERATOR
CH-7
1280 Author
: Date
:
2001 AVALON (RM808U)
DISASSEMBLY
1. REMOVE REAR END COVER
(a) Remove the nut and terminal insulator.
(b) Remove the screw, 3 nuts, plate terminal and end cover.
2. REMOVE BRUSH HOLDER AND VOLTAGE REGULA-
TOR
(a) Remove the brush holder cover from the brush holder.
(b) Remove the 5 screws, brush holder and voltage regulator.
3. REMOVE RECTIFIER HOLDER
(a) Remove the 4 screws and rectifier holder.
(b) Remove the 4 rubber insulators.
(c) Remove the seal plate.
4. REMOVE PULLEY
(a) Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST 09820-63010
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
(b) Check that SST (A) is secured to the rotor shaft.

P01364
Pulley
CH040-02
P00427
P01763
29 mm
Socket
Wrench
P19942
A
AB
A
P10835
SST (B)Turn
SST (A)
- CHARGINGGENERATOR
CH-13
1286 Author
: Date
:
2001 AVALON (RM808U)
REASSEMBLY
1. INSTALL ROTOR TO DRIVE END FRAME
(a) Place the rectifier end frame on the pulley.
(b) Install the rotor to the rectifier end frame.
2. INSTALL RECTIFIER END FRAME
(a) Place the thrust washer on the rotor.
(b) Using a 29 mm socket wrench and press, slowly press in
the rectifier end frame.
(c) NUT A:
Install the cord clip and 4 nuts.
Torque: 4.5 N´m (46 kgf´cm, 40 in.´lbf)
(d) NUT B:
Install the cord clip and 4 nuts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(e) Install the wire clamp.
3. INSTALL PULLEY
(a) Install the pulley to the rotor shaft by tightening the pulley
nut by hand.
(b) Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST 09820-63010
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
(c) Check that SST (A) is secured to the pulley shaft.

CO0SW-02
A10518
5 mm
Hexagon
Wrench
B08906
B06725
B04150
CO-10
- COOLINGTHERMOSTAT
1203 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
HINT:
Removal of the thermostat would have an adverse effect, caus-
ing a lowering of cooling efficiency. Do not remove the thermo-
stat, even if the engine tends to overheat.
1. DRAIN ENGINE COOLANT
2. REMOVE V-BANK COVER
(a) Using a 5 mm hexagon wrench, remove the 3 cap nuts.
(b) Loosen the V-bank cover fastener counterclockwise.
(c) Remove the V-bank cover.
3. WARM UP ENGINE
Allow the engine to warm up to normal operating temperature.
4. REMOVE AIR CLEANER HOSE WITH RESONATOR
5. DISCONNECT HEATER HOSES
6. DISCONNECT NO.2 ECT SWITCH CONNECTOR
7. DISCONNECT ENGINE WIRE PROTECTOR FROM
WATER INLET AND RH CYLINDER HEAD
Remove the nut and disconnect the clamp, and disconnect the
engine wire protector from the water inlet and cylinder head.
8. DISCONNECT WATER INLET PIPE FROM WATER IN-
LET AND LH CYLINDER HEAD
(a) Remove the bolt, and disconnect the inlet pipe from the
water inlet.
(b) Remove the O-ring from the inlet pipe.
9. REMOVE WATER INLET AND THERMOSTAT
(a) Remove the 3 nuts, water inlet and thermostat.
(b) Remove the gasket from the thermostat.

EC04T-03
B07459
N´m (kgf´cm, ft´lbf) : Specified torque
 Non-reusable part Gasket
44 (450, 33)
Damper  Gasket
43 (440, 32)
TWC
Compression Spring
Center Exhaust PipeCompression Spring
43 (440, 32)
Heated Oxygen Sensor
(Bank 1 Sensor 2)
Heated Oxygen Sensor (Bank 1 Sensor 2)
HINT:

Before installing the heated oxygen sensor,
twist the sensor wire counterclockwise
3 and 1/2 turns.

After installing the heated oxygen sensor,
check that the sensor wire is not twisted,
if it is twisted, remove the heated oxygen
sensor and reinstall it.
- EMISSION CONTROLTHREE-W AY CATALYTIC CONVERTER (TWC)
SYSTEMEC-15
1109 Author
: Date
:
2001 AVALON (RM808U)
COMPONENTS

P12477
Seal Packing
Z09223
Seal Width
3 - 5 mmA
BA
B
- ENGINE MECHANICALCYLINDER BLOCK
EM-107
1091 Author
: Date
:
2001 AVALON (RM808U)
17. INSTALL ENGINE COOLANT DRAIN UNION
(a) Apply seal packing to 2 or 3 threads.
Seal packing: Part No. 08826-00100 or equivalent
(b) Install the drain union.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
HINT:
After applying the specified torque, rotate the drain union clock-
wise until its drain port is facing downward.
18. INSTALL WATER SEAL PLATE
(a) Remove any old packing (FIPG) material and be careful
not to drop any oil on the contact surfaces of the seal plate
and cylinder block.

Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing groove.

Thoroughly clean all components to remove all the
loose material.

Using a non-residue solvent, clean both sealing
surfaces.
(b) Apply seal packing to the seal plate as shown in the il-
lustration.
Seal packing: Part No. 08826-00100 or equivalent

Install a nozzle that has been cut to a 3 - 5 mm (0.12
- 0.20 in.) opening.

Parts must be assembled within 3 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.

Immediately remove nozzle from the tube and rein-
stall cap.
(c) Install the seal plate with the 2 nuts.
Torque: 18 N´m (180 kgf´cm, 13 ft´lbf)
19. INSTALL OIL FILTER UNION
Torque: 30 N´m (310 kgf´cm, 22 ft´lbf)
20. INSTALL OIL FILTER (See page LU-3)
21. INSTALL OIL PUMP (See page LU-15)
22. INSTALL NO.1 OIL PAN (See page LU-15)
23. INSTALL OIL STRAINER (See page LU-15)
24. INSTALL NO.2 OIL PAN (See page LU-15)
25. INSTALL WATER PUMP (See page CO-8)
26. INSTALL WATER INLET HOUSING
(a) Remove any old packing (FIPG) material and be careful
not to drop any oil on the contact surfaces of the water in-
let housing and cylinder block.

Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing grooves.

Thoroughly clean all components to remove all the
loose material.

P12974
SST
Main Gear
Sub-Gear
A05201
90°Exhaust
P12804
Exhaust
Front
A02008
Exhaust
Seal
Packing
- ENGINE MECHANICALCYLINDER HEAD
EM-61
1045 Author
: Date
:
2001 AVALON (RM808U)
(e) Using SST, align the holes of the camshaft main gear and
sub-gear by turning camshaft sub-gear counterclock-
wise, and temporarily install a service bolt.
SST 09960-10010 (09962-01000, 09963-00500)
(f) Align the gear teeth of the main gear and sub-gear, and
tighten the service bolt.
5. INSTALL CAMSHAFTS OF RH CYLINDER HEAD
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be kept leveled while it is being installed. If
the camshaft is not kept leveled, the portion of the cylinder
head receiving the shaft thrust may crack or be damaged,
causing the camshaft to seize or break. To avoid this, the
following steps should be carried out.
(a) Install the exhaust camshaft.
(1) Apply new engine oil to the thrust portion and jour-
nal of the camshaft.
(2) Place the exhaust camshaft at 90° angle of timing
mark (2 dot marks) on the cylinder head.
(3) Apply MP grease to a new oil seal lip.
(4) Install the oil seal to the camshaft.
(5) Remove any old packing (FIPG) material.
(6) Apply seal packing to the No.1 bearing cap as
shown.
Seal packing: Part No. 08826-00080 or equivalent

EM0ZE-02
A10518
5 mm
Hexagon
Wrench
A06658
(j)
(k) (l)
- ENGINE MECHANICALCYLINDER HEAD
EM-31
1015 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
NOTICE:
Do not remove or install the camshaft timing gear (VVT-i)
beside changing VVT-i or the camshaft.
1. DRAIN ENGINE COOLANT
2. REMOVE RH FENDER APRON SEAL
3. REMOVE GENERATOR DRIVE BELT
(See page CH-6)
4. REMOVE PS PUMP (See page SR-27)
5. REMOVE FRONT EXHAUST PIPE (See page EM-72)
6. REMOVE V-BANK COVER
(a) Using a 5 mm hexagon wrench, remove the 3 cap nuts.
(b) Loosen the V-bank cover fastener counterclockwise.
(c) Remove the V-bank cover.
7. REMOVE AIR CLEANER HOSE WITH RESONATOR
8. REMOVE AIR INTAKE CHAMBER ASSEMBLY
(a) Disconnect the accelerator cable.
(b) Disconnect the throttle cable.
(c) Disconnect the throttle position sensor connector.
(d) Disconnect the IAC valve connector.
(e) Disconnect the No.1 VSV connector for the ACIS.
(f) Disconnect the No.2 VSV connector for the ACIS.
(g) Disconnect the VSV connector for the EVAP.
(h) Disconnect the DLC1 from the bracket on the intake air
control valve.
(i) Remove the 2 nuts, and disconnect the PS pressure tube
from the No.1 engine hanger.
(j) Disconnect the PCV hose from the PCV valve on the RH
cylinder head.
(k) Disconnect the ground strap and cable from the intake air
control valve for the ACIS.
(l) Disconnect the ground cable from the air intake chamber.