BRC-58
[ESP/TCS/ABS]
ON-VEHICLE SERVICE
4. Touch “START”.
CAUTION:
Do not touch the steering wheel while adjusting the steer-
ing wheel angle sensor.
5. After approximately 10 seconds, touch “END”. (After approxi-
mately 60 seconds, it ends automatically.)
6. Turn the ignition switch OFF, then turn it ON again.
CAUTION:
Make sure to carry out the above operation.
7. Run the vehicle with the front wheels in the straight-ahead posi-
tion, then stop.
8. Select “DATA MONITOR“, “ECU INPUT SIGNALS” on the CON-
SULT-II screen. Then check that the “ST ANGLE SIG” is within
0±2.5deg. If the value is more than the specification, repeat
steps 1 to 5.
9. Erase the memory of ESP/TCS/ABS control unit and ECM.
10. Turn the ignition switch OFF.
SFIA0371E
SFIA0365E
BRC-60
[ESP/TCS/ABS]
GENERAL INFORMATION
●When starting the engine, or just after starting the vehicle, the brake pedal may vibrate or the
motor operating noise may be heard from the engine compartment. This is a normal status of the
operation check.
●The stopping distance may be longer than that of vehicles without ABS when the vehicle drives on
rough, gravel, or snowy (fresh deep snow) road.
TCS FunctionsEFS0019V
1. With the wheel sensor signals from 4 wheels, the ESP/TCS/ABS control unit detects a wheel spin. If a
wheel spins, the control unit controls brake fluid pressure to the spinning wheel, and cuts the fuel to the
engine. It also closes the throttle valve to reduce the engine torque. Furthermore, throttle position is con-
trolled to the appropriate engine torque.
2. If a wheel spins, the TCS system works and function by applying brake fluid pressure to the spinning
wheel.
3. During TCS operation, it informs a driver of system operation by flashing SLIP indicator lamp.
CAUTION:
●During TCS operation, the body and the brake pedal lightly vibrate and the mechanical noise may
be heard. This is a normal condition.
●Depending on road circumstances, the driver may have a sluggish feel. This is not abnormal,
because the optimum traction has the highest priority by TCS operation.
●When the vehicle is passing through a road where the surface friction coefficient varies, down-
shifting or depressing the accelerator pedal fully may activate TCS temporarily.
ESP FunctionsEFS0019W
1. The Electronic Stability Program is called the ESP for short.
The ESP is indicated as the VDC (the Vehicle Dynamics Control) on the CONSULT-II screen.
2. In addition to the ABS/TCS function, ESP detects the driver's steering operation amount and brake opera-
tion amount from the steering wheel angle sensor and pressure sensor. Using the information from the
yaw rate and side G sensor and wheel sensors, ESP judges the driving condition (conditions of under-
steer and oversteer) to improve the stability by controlling the brake on 4 wheels and engine output.
3. During ESP operation, the SLIP indicator lamp flashes to inform the driver of the operation.
CAUTION:
●During ESP operation, the body and the brake pedal lightly vibrate and their mechanical noise
may be heard. This is a normal condition.
●If the vehicle is rotated on a turn table, or rolled and rocked on a ship, the ABS warning lamp,
ESP OFF indicator lamp, and SLIP indicator lamp may turn ON. In this case, start the engine on a
normal road again. If the ABS warning lamp, ESP OFF indicator lamp, and SLIP indicator lamp
turn OFF after the restart, it is normal.
●When driving in a steep slope such as a bank, the ABS warning lamp, ESP OFF indicator lamp,
and SLIP indicator lamp may turn ON. In this case, start the engine on a normal road again. If the
ABS warning lamp, ESP OFF indicator lamp, and SLIP indicator lamp turn OFF after the restart, it
is normal.
BRC-62
[ESP/TCS/ABS]
CAN COMMUNICATION
CAN COMMUNICATION
PFP:23710
System DescriptionEFS002AW
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
FOR A/T MODELS
System diagram
Input/output signal chart
T: Transmit R: Receive
FOR M/T MODELS
System diagram
Input/output signal chart
T: Transmit R: Receive
SKIA0884E
Signals ECM TCM
Engine coolant temperature signal T R
Accelerator pedal position signal T R
A/T self-diagnosis signal R T
SKIA0885E
Signals ECMSteering wheel
angle sensor4WD control unitESP/ TCS / ABS
control unit
Engine speed signal T R R
Accelerator pedal position signal T R
ESP operation signal R R T
TCS operation signal R R T
ABS operation signal R R T
Stop lamp switch signalRT
Steering wheel angle sensor signal T R
ESP-OFF switch signalRT
TROUBLE DIAGNOSIS
BRC-75
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Control Unit Input/Output Signal StandardEFS001A6
STANDARDS USING A CIRCUIT TESTER AND OSCILLOSCOPE
CAUTION:
Connect the connectors for the ESP/TCS/ABS control unit and actuator, and turn the ignition switch
ON.
SFIA0896E
Measure-
ment termi-
nalMeasuring point Standard value (Note 1)(Reference) Check
items for malfunc-
tion
+–
1
Body
groundPower supply Ignition switch ON Battery voltage (Approx. 12V)
Control unit power
supply circuit
2Actuator motor relay,
actuator relay power
supply and steering
wheel angle sensor
power supplyIgnition switch ON Battery voltage (Approx. 12V)
7 Actuator motor relayActuator motor being driven
(“Active test ”mode with CON-
SULT-II)Approx. 0V
Actuator motor,
motor relay, and
circuit
Actuator motor while the vehicle
is stoppedBattery voltage (Approx. 12V)
36 Actuator relayWhen actuator relay is active.
(the engine running)Approx. 0V
Actuator relay and
circuit
When actuator relay is inactive.
(Fail-safe, engine starts.)Battery voltage (Approx. 12V)
20 Actuator motor monitorWhen actuator relay is active.
(the engine running)Battery voltage (Approx. 12V)
Actuator motor
monitor circuit
When actuator relay is inactive.
(Fail-safe, engine starts.)Approx. 0V
3
Body
groundFront LH wheel outlet
solenoid valve
Solenoid valve activated
(In “active test” mode of CON-
SULT-II) or actuator relay inac-
tive (in fail-safe mode)
When solenoid valve is inactive
and actuator relay active (when
ignition switch ON)Approx. 0V
Battery voltage (Approx. 12V)Solenoid valve and
circuit 4Rear RH wheel outlet
solenoid valve
5Front LH wheel inlet
solenoid valve
6Rear RH wheel inlet
solenoid valve
25Rear LH wheel outlet
solenoid valve
26Front RH wheel inlet
solenoid valve
53Rear LH wheel inlet sole-
noid valve
55Front RH wheel outlet
solenoid valve
BRC-76
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
49
Body
groundPrimary-side ESP
switch-over solenoid
valve 1 (USV)When switch-over solenoid
valve is active (in “active test”
mode of CONSULT-II)
Or, when actuator relay inactive
(when fail-safe)
When switch-over solenoid
valve is inactive and actuator
relay is active (when ignition
switch ON)Approx. 0V
Battery voltage (Approx. 12V)Switch-over sole-
noid valve and cir-
cuit 50Secondary-side ESP
switch-over solenoid
valve 1 (USV)
52Secondary-side ESP
switch-over solenoid
valve 2 (HSV)
54Primary-side ESP
switch-over solenoid
valve 2 (HSV)
8 10 Front LH wheel sensor
Wheel rotated [Approx. 30 km/h
(19 MPH)] (Note 2)Pulse generation
: Approx. 200 HzWheel speed sen-
sor and circuit 11 12 Rear RH wheel sensor
13 14 Rear LH wheel sensor
15 16 Front RH wheel sensor
48Body
groundStop lamp signalDepress brake pedal. Battery voltage (Approx. 12V)
Stop lamp switch
and circuit
Release the brake pedal. Approx. 0V
44
Body
groundESP OFF switchESP OFF switch is pressed. Approx. 10V
ESP OFF switch
and circuit
ESP OFF switch is released. Approx. 12V
61CAN communication
input/output signal (H)Ignition switch ON
–
63CAN communication
input/output signal (L)Ignition switch ON Measure-
ment termi-
nalMeasuring point Standard value (Note 1)(Reference) Check
items for malfunc-
tion
+–
PBIA0224J
PBIA0223J
TROUBLE DIAGNOSIS
BRC-77
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
(Note 1): When the standard value is checked using a circuit tester for voltage measurement, the connector terminals should not extend
forcefully.
(Note 2): Check the pressure of the tire in normal condition.
(Note 3): ON/OFF timing of the ABS warning lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation).
(Note 4): ON/OFF timing of the ESP OFF indicator lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected ESP OFF switch is ON. 67
Body
groundPressure sensorIgnition switch ON Approx. 0V
Pressure sensor
and circuit 68When ignition switch ON and
brake pedal released.Approx. 0.6V
69 Ignition switch ON Approx. 0V
18 Side G sensor Ignition switch ON Approx. 2.5VYaw rate and Side
G sensor and cir-
cuit
34
Yaw rate and Side G
sensorIgnition switch ON Battery voltage (Approx. 12V)
Yaw rate and Side
G sensor and cir-
cuit 77 Ignition switch ON
78 Ignition switch ON Approx. 2.5V
79
Yaw rate sensorIgnition switch ON
Ya w r a t e s e n s o r
and circuit
80 Ignition switch ON Approx. 0V
30 ABS warning lampABS warning lamp turns on
(Note 3)Approx. 0V
ABS warning lamp
and circuit
ABS warning lamp turns off
(note 3)Battery voltage (Approx. 12V)
70 ESP OFF indicator lampESP OFF indicator lamp turns
on (Note 4)Approx. 0V
ESP OFF warning
lamp and circuit
ESP OFF indicator lamp turns
off (note 4)Battery voltage (Approx. 12V)
83 SLIP indicator lampWhen SLIP indicator lamp is ON
(Note 5)Approx. 0V
SLIP indicator
lamp and circuit
SLIP indicator lamp turns off
(note 5)Battery voltage (Approx. 12V)
40 Brake fluid level warning
switchBrake fluid is not enough Battery voltage (Approx. 12V) Brake fluid level
warning switch and
circuit
Brake fluid is enough Approx. 0V
76Body
groundParking brake signalApply the parking brake. Battery voltage (Approx. 12V)
Parking brake
switch and circuit
Release the parking brake. Approx. 0V Measure-
ment termi-
nalMeasuring point Standard value (Note 1)(Reference) Check
items for malfunc-
tion
+–
SFIA0150E
SFIA0151E
BRC-78
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) or when ESP OFF
switch is OFF.
(Note 5): SLIP indicator lamp ON/OFF timing
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) and ESP/TCS function
is not activated.
Flashing: ESP/TCS function is active during driving.
STANDARDS WITH CONSULT-II
CAUTION:
The displayed item is the data calculated by the control unit, so it may indicate a normal value even if
an output circuit (harness) is open or shorted.
Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation
FR RH SENSOR
FR LH SENSOR
RR RH SENSOR
RR LH SENSORWheel speed Vehicle stopped 0 [km/h (MPH)]
Wheel sensor circuit
During driving (Note 1)Almost in accor-
dance with the
speedometer dis-
play (within ±10%)
ACCEL POS SIGOpen/close condition
of throttle valve (linked
with accelerator pedal)Accelerator pedal not
depressed (ignition switch is
ON)0%Control unit communica-
tion circuit between the
ESP/TCS/ABS control
unit and ECM Accelerator pedal depressed
(ignition switch is ON)0 – 100%
ENG RPMWith the engine run-
ningWith the engine stopped 0rpm
Engine speed signal cir-
cuit
Engine runningAlmost in accor-
dance with
tachometer display
STR ANGLE SIGSteering wheel angle
detected by steering
wheel angle sensorStraight-ahead condition Approx. 0 deg
Steering wheel angle
sensor and circuit
Steering – 720 to 720deg
YAW RATE SENYaw rate detected by
yaw rate sensorVehicle stopped Approx. 0 d/s
Yaw rate sensor and cir-
cuit
During driving – 70 to 70d/s
SIDE G-SENSORTransverse accelera-
tion detected by side G
sensorVehicle stopped
Approx. 0 m/s
2
Side G sensor and circuit
During driving
– 24.3 to 24.1m/s2
PRESS SENSORBrake fluid pressure
detected by pressure
sensorWith the ignition switch
turned ON and brake pedal
released.Approx. 0 bar
Pressure sensor and cir-
cuit
With the ignition switch
turned ON and brake pedal
depressed.– 40 to 300bar
BATTERY VOLTBattery voltage sup-
plied to the ESP/TCS/
ABS control unitIgnition switch ON 10 – 16VESP/TCS/ABS control
unit power supply circuit
and ground circuit
MOTOR RELAYMotor relay
ON/OFF conditionABS not activated. OFF
Motor relay and circuit
ABS activated. ON
ACTUATOR RLYActuator relay
ON/OFF conditionIgnition ON and Vehicle
stopped.OFF
Actuator relay and circuit
Engine running and Vehicle
stopped.ON
STOP LAMP SWOperating status of
brake pedalDepress brake pedal. ON
Stop lamp switch circuit
Release the brake pedal. OFF
BRC-80
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
(Note 1): Check the pressure of the tire in normal condition.
(Note 2): ON/OFF timing of the ABS warning lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation).
(Note 3): ON/OFF timing of the ESP OFF indicator lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected ESP OFF switch is ON.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) or when ESP OFF
switch is OFF.
(Note 4): SLIP indicator lamp ON/OFF timing
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) and ESP/TCS function
is not activated.
Flashing: ESP/TCS function is active during driving.
Functions of CONSULT-IIEFS001A7
CONSULT-II MAINLY FUNCTION APPLICATION TO ESP/TCS/ABS
×: Applicable
–: Not applicableFLUID LEV SWBrake fluid level warn-
ing switch status.W he n br ak e fl ui d l e v el w a r n in g
switch is ON.ON
Brake fluid level warning
switch, brake warning
lamp and circuit. When brake fluid lever warning
switch is OFF.OFF
EBD FAIL SIG
ABS FAIL SIG
TCS FAIL SIG
VDC FAIL SIGSystem fail signal sta-
tusMalfunctions condition
(When system failed)OFFEBD system
ABS system
TCS system
ESP system Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation
Item Self-diagnosis Data monitor Active test
Wheel sensors××–
Solenoid valves×××
Switch-over solenoid valves×××
Stop lamp switch××–
Yaw rate sensor×××
Side G sensor×××
Press sensor×××
Steering wheel angle sensor×××
Actuator relay×××
Motor relay×××
ABS warning lamp –××
Battery voltage××–
ESP/TCS/ABS C/U×––
ESP actuator motor×××
CAN communication××–
Engine speed signal –×–
ESP OFF switch –×–
ESP OFF indicator lamp –××
SLIP indicator lamp –××
Throttle angle –×–