GI-6
PRECAUTIONS
CAUTION:
●Do not use home heating oil, gasoline or other alternate fuels in your diesel engine. The use of
those can cause engine damage.
●Do not use summer fuel at temperatures below –7°C (20°F). The cold temperatures will cause wax
to form in the fuel. As a result, it may prevent the engine from running smoothly.
●Do not add gasoline or other alternate fuels to diesel fuel.
Precautions for Multiport Fuel Injection System or Engine Control SystemEAS000FT
●Before connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
●Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
●Be careful not to jar components such as ECM and mass air
flow sensor.
Precautions for Turbocharger (If Equipped)EAS000FU
The turbocharger turbine revolves at extremely high speeds and
becomes very hot. Therefore, it is essential to maintain a clean sup-
ply of oil flowing through the turbocharger and to follow all required
maintenance instructions and operating procedures.
●Always use the recommended oil. Follow the instructions for
proper time to change the oil and proper oil level.
●Avoid accelerating engine to a high rpm immediately after start-
ing.
●If engine had been operating at high rpm for an extended period
of time, let it idle for a few minutes prior to shutting if off.
Precautions for HosesEAS000FV
HOSE REMOVAL AND INSTALLATION
●To prevent damage to rubber hose, do not pry off rubber hose
with tapered tool or screwdriver.
●To reinstall the rubber hose securely, make sure that hose inser-
tion length and orientation is correct. (If tube is equipped with
hose stopper, insert rubber hose into tube until it butts up
against hose stopper.)
SGI787
SGI292
SMA019D
SMA020D
PRECAUTIONS
EM-5
[QR]
C
D
E
F
G
H
I
J
K
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MA
EM
[QR]PRECAUTIONSPFP:00001
Precautions for Drain Engine CoolantEBS00KN0
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS00KN1
●Before starting work, make sure no fire or spark producing items are in the work area.
●Release fuel pressure before disassembly.
●After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyEBS00KN2
●When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.
●Exercise maximum care to avoid damage to mating or sliding surfaces.
●Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
●Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.
●When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified.
Precautions for Inspection, Repair and ReplacementEBS00KN3
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationEBS00MRZ
●Use torque wrench to tighten bolts or nuts to specification.
●When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.
●Replace with new gasket, packing, oil seal or O-ring.
●Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.
●Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
●Release air within route when refilling after draining coolant.
●Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine
stopped). Then mark sure that there are no leaks at fuel line connections.
●After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems
for leakage.
Parts Requiring Angular TighteningEBS00KN5
●Use an angle wrench for the final tightening of the following engine parts.
–Cylinder head bolts
–Lower cylinder block bolts
–Connecting rod cap bolts
–Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular
tightening)
●Do not use a torque value for final tightening.
●The torque value for these parts are for a preliminary step.
●Ensure thread and seat surfaces are clean and coated with engine oil.
EM-22
[QR]
INTAKE MANIFOLD
3. Align center to insert quick connector straightly into fuel tube.
●Insert fuel tube into quick connector until the first spool on fuel
tubes is inserted completely and the second one is positioned
slightly below the quick connectors bottom end.
CAUTION:
●Hold A position in illustration when inserting fuel tube
into quick connector.
●Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
●Insert until you hear a “click” sound and actually feel
the engagement.
●To avoid misidentification of engagement with a similar sound, be sure to perform the next
step.
4. Before clamping fuel hose with hose clamps, pull quick connector hard by hand holding A position. Make
sure it is completely engaged (connected) so that it does not come out from fuel tube.
NOTE:
Recommended pulling force is 50 N (5.1 kg, 11.2 lb).
5. Install quick connector cap on quick connector joint.
●Direct arrow mark on quick connector cap to upper side.
6. Install fuel hose to hose clamp.
Connecting Quick Connector of Fuel Hose (Vehicle side)
Install quick connector as follows.
1. Make sure no foreign substances are deposited in and around tube and quick connector and no damage
on them.
2. Align center to insert quick connector straightly into fuel tube.
●Insert fuel tube until a click is heard.
●Install quick connector cap on quick connector joint. Direct
arrow mark on quick connector cap to upper side.
3. Install fuel hose to hose clamp.
INSPECTION AFTER INSTALLATION
Make sure there is no fuel leakage at connections in the following steps.
1. Apply fuel pressure to fuel lines with turning ignition switch ON (with engine stopped). Then check for fuel
leaks at connections.
2. Start the engine and rev it up and check for fuel leaks at connections.
NOTE:
Use mirrors for checking on invisible points.
CAUTION:
Do not touch the engine immediately after stopped as engine becomes extremely hot.
KBIA0272E
KBIA0298E
PBIC0662E
EM-98
[QR]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Standard and LimitEBS00KNX
GENERAL SPECIFICATIONS
DRIVE BELTS
INTAKE MANIFOLD AND EXHAUST MANIFOLD
Unit: mm (in)
SPARK PLUG
CYLINDER HEAD
Unit: mm (in) Engine typeQR20DE QR25DE
Cylinder arrangement4.in-line
Displacement
cm
3 (cu in)1,998 (121.92) 2,488 (151.82)
Bore and stroke mm (in) 89.0 x 80.3 (3.504 x 3.161) 89.0 x 100.0 (3.504 x 3.937)
Valve arrangementDOHC
Firing order1-3-4-2
Number of piston ringsCompression 2
Oil 1
Compression ratio 9.0 9.5
Compression pressure
kPa (bar, kg/cm
2 , psi) / 250 rpmStandard 1,190 (11.9, 12.1, 173) 1,250 (12.5, 12.8, 181.3)
Minimum 990 (9.9, 10.1, 144) 1,060 (10.6, 10.8, 153.7)
Differential limit between cylinders 100 (1.0, 1.0, 14)
Tension of drive belts Auto adjustment by auto-tensioner
Item Limit
Surface distortionIntake manifold collector 0.1 (0.004)
Intake manifold 0.1 (0.004)
Exhaust manifold 0.3 (0.012)
MakeNGK
Standard typeLFR5A-11
Hot typeLFR4A-11
Cold typeLFR6A-11
Spark plug gap mm (in) 1.0 - 1.1 (0.039 - 0.043)
Item Limit
Head surface distortion 0.1 (0.004)
PBIC0283E
EM-220
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Standard and LimitEBS00ODZ
GENERAL SPECIFICATIONS
INTAKE MANIFOLD AND EXHAUST MANIFOLD
Unit: mm (in)
DRIVE BELTS
Belt Deflection:
Unit: mm (in)
*: When engine is cold.Cylinder arrangementIn-line 4
Displacement
Unit: cm
3 (cu in)2,184 (133.27)
Bore and stroke Unit: mm (in) 86 x 94 (3.39 x 3.70)
Valve arrangementDOHC
Firing order1-3-4-2
Number of piston ringsCompression 2
Oil 1
Number of main bearings5
Compression ratio16.0
Compression pressure
Unit: kPa (bar, kg/cm
2 , psi)/200 rpmStandard 2,893 (28.9, 29.5, 419)
Minimum 2,452 (24.5, 25.0, 356)
Differential limit between cylinders 490 (4.9, 5.0, 71)
Valve timing
Unit: degree
abc de f
224 212 2 30 -2 46
EM120
Item Limit
Surface distortionIntake manifold 0.1 (0.004)
Exhaust manifold 0.3 (0.012)
Applied beltBelt deflection with 98 N (10 kg, 22 lb) force applied*
New Adjusted Limit for re-adjusting
Air conditioner compressor belt4 - 5
(0.16 - 0.20)6 - 7
(0.24 - 0.28)8.5 (0.335)
Alternator & water pump belt9.0 - 10.5
(0.354 - 0.413)11.0 - 12.5
(0.433 - 0.492)16.5 (0.650)
EC-1
ENGINE CONTROL SYSTEM
B ENGINE
CONTENTS
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SECTION
A
EC
ENGINE CONTROL SYSTEM
QR25(WITH EURO-OBD)
INDEX FOR DTC ...................................................... 20
Alphabetical Index .................................................. 20
DTC No. Index ....................................................... 22
PRECAUTIONS ........................................................ 25
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................ 25
On Board Diagnostic (OBD) System of Engine and
A/T .......................................................................... 25
Precaution .............................................................. 25
Wiring Diagrams and Trouble Diagnosis ................ 28
PREPARATION ......................................................... 29
Special Service Tools ............................................. 29
Commercial Service Tools ...................................... 29
ENGINE CONTROL SYSTEM .................................. 31
System Diagram ..................................................... 31
Vacuum Hose Drawing ........................................... 32
System Chart ......................................................... 33
Multiport Fuel Injection (MFI) System .................... 33
Electronic Ignition (EI) System ............................... 35
Air Conditioning Cut Control ................................... 36
Fuel Cut Control (at No Load and High Engine
Speed) .................................................................... 37
CAN Communication .............................................. 37
BASIC SERVICE PROCEDURE .............................. 38
Idle Speed and Ignition Timing Check .................... 38
Accelerator Pedal Released Position Learning ...... 39
Throttle Valve Closed Position Learning ................ 39
Idle Air Volume Learning ........................................ 39
Fuel Pressure Check .............................................. 42
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 44
Introduction ............................................................ 44
Two Trip Detection Logic ........................................ 44
Emission-related Diagnostic Information ................ 45
NATS (Nissan Anti-theft System) ........................... 58
Malfunction Indicator (MI) ....................................... 58
OBD System Operation Chart ................................ 61
TROUBLE DIAGNOSIS ............................................ 67
Trouble Diagnosis Introduction ............................... 67DTC Inspection Priority Chart ................................. 70
Fail-safe Chart ........................................................ 71
Basic Inspection ..................................................... 73
Symptom Matrix Chart ............................................ 77
Engine Control Component Parts Location ............ 81
Circuit Diagram ....................................................... 85
ECM Harness Connector Terminal Layout ............. 87
ECM Terminals and Reference Value ..................
... 87
CONSULT-II Function ............................................. 94
Generic Scan Tool (GST) Function .......................104
CONSULT-II Reference Value in Data Monitor .....106
Major Sensor Reference Graph in Data Monitor
Mode .....................................................................109
TROUBLE DIAGNOSIS - SPECIFICATION VALUE ..111
Description .............................................................111
Testing Condition ...................................................111
Inspection Procedure .............................................111
Diagnostic Procedure ...........................................112
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT .......................................................................115
Description ............................................................115
Diagnostic Procedure ...........................................115
POWER SUPPLY CIRCUIT FOR ECM ...................116
Wiring Diagram .....................................................116
ECM Terminals and Reference Value ...................117
Diagnostic Procedure ...........................................117
Component Inspection ..........................................121
DTC U1000 CAN COMMUNICATION LINE ............122
Description ............................................................122
On Board Diagnosis Logic ....................................122
DTC Confirmation Procedure ...............................122
Wiring Diagram .....................................................123
Diagnostic Procedure ...........................................124
DTC P0011 IVT CONTROL .....................................125
Description ............................................................125
CONSULT-II Reference Value in Data Monitor Mode
.125
ECM Terminals and Reference Value ...................125
On Board Diagnosis Logic ....................................126
EC-6
DATA LINK CONNECTOR ......................................424
Wiring Diagram .....................................................424
EVAPORATIVE EMISSION SYSTEM .....................425
Description ............................................................425
Component Inspection ..........................................427
POSITIVE CRANKCASE VENTILATION ...............428
Description ............................................................428
Component Inspection ..........................................428
SERVICE DATA AND SPECIFICATIONS (SDS) ....430
Fuel Pressure .......................................................430
Idle Speed and Ignition Timing .............................430
Calculated Load Value ..........................................430
Mass Air Flow Sensor ...........................................430
Intake Air Temperature Sensor .............................430
Engine Coolant Temperature Sensor ...................430
Heated Oxygen Sensor 1 Heater .........................430
Heated Oxygen sensor 2 Heater ..........................430
Crankshaft Position Sensor (POS) .......................430
Camshaft Position Sensor (PHASE) ....................431
Throttle Control Motor ...........................................431
Injector ..................................................................431
Fuel Pump ............................................................431
QR25(WITHOUT EURO-OBD)
INDEX FOR DTC .....................................................432
Alphabetical Index ................................................432
DTC No. Index ......................................................433
PRECAUTIONS .......................................................435
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................435
On Board Diagnostic (OBD) System of Engine and
A/T ........................................................................435
Precaution ............................................................435
Wiring Diagrams and Trouble Diagnosis ..............438
PREPARATION .......................................................439
Special Service Tools ...........................................439
Commercial Service Tools ....................................439
ENGINE CONTROL SYSTEM ................................441
System Diagram ...................................................441
Vacuum Hose Drawing .........................................442
System Chart ........................................................443
Multiport Fuel Injection (MFI) System ...................443
Electronic Ignition (EI) System .............................445
Air Conditioning Cut Control .................................446
Fuel Cut Control (at No Load and High Engine
Speed) ..................................................................447
CAN Communication ............................................447
BASIC SERVICE PROCEDURE .............................448
Idle Speed and Ignition Timing Check ..................448
Accelerator Pedal Released Position Learning ....449
Throttle Valve Closed Position Learning ...............449
Idle Air Volume Learning ......................................450
Fuel Pressure Check ............................................452
ON BOARD DIAGNOSTIC (OBD) SYSTEM ..........454
Introduction ...........................................................454
Two Trip Detection Logic ......................................454
Emission-related Diagnostic Information ..............454NATS (Nissan Anti-theft System) ..........................456
Malfunction Indicator (MI) .....................................457
TROUBLE DIAGNOSIS ..........................................460
Trouble Diagnosis Introduction .............................460
DTC Inspection Priority Chart ...............................463
Fail-safe Chart ......................................................464
Basic Inspection ....................................................465
Symptom Matrix Chart ..........................................469
Engine Control Component Parts Location ...........473
Circuit Diagram .....................................................477
ECM Harness Connector Terminal Layout ............479
ECM Terminals and Reference Value ...................479
CONSULT-II Function ...........................................486
CONSULT-II Reference Value in Data Monitor .....496
Major Sensor Reference Graph in Data Monitor
Mode .....................................................................499
TROUBLE DIAGNOSIS - SPECIFICATION VALUE .502
Description ............................................................502
Testing Condition ..................................................502
Inspection Procedure ........................................... .502
Diagnostic Procedure ............................................503
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT .......................................................................506
Description ............................................................506
Diagnostic Procedure ............................................506
POWER SUPPLY CIRCUIT FOR ECM ...................507
Wiring Diagram .....................................................507
ECM Terminals and Reference Value ...................508
Diagnostic Procedure ............................................508
Component Inspection ..........................................512
DTC U1000 CAN COMMUNICATION LINE ............513
Description ............................................................513
On Board Diagnosis Logic ....................................513
DTC Confirmation Procedure ................................513
Wiring Diagram .....................................................514
Diagnostic Procedure ............................................515
DTC P0102, P0103 MAF SENSOR .........................516
Component Description ........................................516
CONSULT-II Reference Value in Data Monitor Mode
.516
ECM Terminals and Reference Value ...................516
On Board Diagnosis Logic ....................................516
DTC Confirmation Procedure ................................517
Wiring Diagram .....................................................519
Diagnostic Procedure ............................................520
Component Inspection ..........................................522
Removal and Installation .......................................522
DTC P0117, P0118 ECT SENSOR ..........................523
Component Description ........................................523
On Board Diagnosis Logic ....................................523
DTC Confirmation Procedure ................................524
Wiring Diagram .....................................................525
Diagnostic Procedure ............................................526
Component Inspection ..........................................527
Removal and Installation .......................................527
DTC P0122, P0123 TP SENSOR ............................528
Component Description ........................................528
CONSULT-II Reference Value in Data Monitor Mode
.528
EC-10
Injector ..................................................................752
Fuel Pump ............................................................752
QR20(WITH EURO-OBD)
INDEX FOR DTC .....................................................753
Alphabetical Index ................................................753
DTC No. Index ......................................................755
PRECAUTIONS .......................................................757
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................757
On Board Diagnostic (OBD) System of Engine and
A/T ........................................................................757
Precaution ............................................................757
Wiring Diagrams and Trouble Diagnosis ..............760
PREPARATION .......................................................761
Special Service Tools ...........................................761
Commercial Service Tools ....................................761
ENGINE CONTROL SYSTEM ................................763
System Diagram ...................................................763
Vacuum Hose Drawing .........................................764
System Chart ........................................................765
Multiport Fuel Injection (MFI) System ...................765
Electronic Ignition (EI) System .............................768
Air Conditioning Cut Control .................................768
Fuel Cut Control (at No Load and High Engine
Speed) ..................................................................769
CAN Communication ............................................769
BASIC SERVICE PROCEDURE .............................771
Idle Speed and Ignition Timing Check ..................771
Accelerator Pedal Released Position Learning ....772
Throttle Valve Closed Position Learning ...............772
Idle Air Volume Learning ......................................772
Fuel Pressure Check ............................................775
ON BOARD DIAGNOSTIC (OBD) SYSTEM ..........777
Introduction ...........................................................777
Two Trip Detection Logic ......................................777
Emission-related Diagnostic Information ..............778
NATS (Nissan Anti-theft System) ..........................790
Malfunction Indicator (MI) .....................................790
OBD System Operation Chart ..............................793
TROUBLE DIAGNOSIS ..........................................799
Trouble Diagnosis Introduction .............................799
DTC Inspection Priority Chart ...............................802
Fail-safe Chart ......................................................803
Basic Inspection ...................................................805
Symptom Matrix Chart ..........................................809
Engine Control Component Parts Location ..........813
Circuit Diagram .....................................................817
ECM Harness Connector Terminal Layout ...........819
ECM Terminals and Reference Value ...................819
CONSULT-II Function ...........................................826
Generic Scan Tool (GST) Function .......................836
CONSULT-II Reference Value in Data Monitor .....838
Major Sensor Reference Graph in Data Monitor
Mode .....................................................................840
TROUBLE DIAGNOSIS - SPECIFICATION VALUE .843
Description ............................................................843Testing Condition ..................................................843
Inspection Procedure ........................................... .843
Diagnostic Procedure ............................................844
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT .......................................................................847
Description ............................................................847
Diagnostic Procedure ............................................847
POWER SUPPLY CIRCUIT FOR ECM ...................848
Wiring Diagram .....................................................848
ECM Terminals and Reference Value ...................849
Diagnostic Procedure ............................................849
Component Inspection ..........................................853
DTC U1000 CAN COMMUNICATION LINE ............854
Description ............................................................854
On Board Diagnosis Logic ....................................854
DTC Confirmation Procedure ................................854
Wiring Diagram .....................................................855
Diagnostic Procedure ............................................856
DTC P0011 IVT CONTROL .....................................857
Description ............................................................857
CONSULT-II Reference Value in Data Monitor Mode
.857
ECM Terminals and Reference Value ...................857
On Board Diagnosis Logic ....................................858
DTC Confirmation Procedure ................................858
Diagnostic Procedure ............................................859
DTC P0031, P0032 HO2S1 HEATER ......................860
Description ............................................................860
CONSULT-II Reference Value in Data Monitor Mode
.860
ECM Terminals and Reference Value ...................860
On Board Diagnosis Logic ....................................861
DTC Confirmation Procedure ................................861
Wiring Diagram .....................................................862
Diagnostic Procedure ............................................863
Component Inspection ..........................................864
Removal and Installation .......................................864
DTC P0037, P0038 HO2S2 HEATER .....................
.865
Description ............................................................865
CONSULT-II Reference Value in Data Monitor Mode
.865
ECM Terminals and Reference Value ...................865
On Board Diagnosis Logic ....................................866
DTC Confirmation Procedure ................................866
Wiring Diagram .....................................................867
Diagnostic Procedure ............................................868
Component Inspection ..........................................869
Removal and Installation .......................................869
DTC P0102, P0103 MAF SENSOR .........................870
Component Description ........................................870
CONSULT-II Reference Value in Data Monitor Mode
.870
ECM Terminals and Reference Value ...................870
On Board Diagnosis Logic ....................................870
DTC Confirmation Procedure ................................871
Wiring Diagram .....................................................872
Diagnostic Procedure ............................................873
Component Inspection ..........................................874
Removal and Installation .......................................875