RADIATOR
CO-11
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RADIATORPFP:21400
Removal and InstallationEBS00KOI
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter
turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
REMOVAL
1. Drain engine coolant. Refer to CO-9, "DRAINING ENGINE COOLANT" .
2. Remove air duct with air cleaner assembly.
3. Remove A/T oil cooler hose.
●Install blind plug to avoid leakage of A/T fluid.
4. Disconnect radiator upper hose, lower hose and mounting bracket.
5. Remove radiator and radiator fan assembly
CAUTION:
Do not damage or scratch radiator core when removing.
INSTALLATION
●Reinstall any parts removed in reverse order of removal.
●Check for engine coolant leaks. Refer to CO-9, "CHECKING RADIATOR SYSTEM FOR LEAKS" .
PBIC0237E
1. Radiator 2. Bracket 3. Mounting rubber
4. A/T oil cooler hose 5. Radiator hose (lower) 6. Radiator fan assembly
7. Reservoir tank 8. Radiator hose (upper) 9. Radiator cap
RADIATOR (ALUMINUM TYPE)
CO-17
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●Use pliers in the locations where Tool cannot be used.
5. Make sure that the rim is completely crimped down.
6. Confirm that there is no leakage.
Refer to CO-17, "
INSPECTION" .
INSPECTION
1. Apply pressure with Tool.
WARNING:
To prevent the risk of the hose coming undone while under
pressure, securely fasten it down with a hose clamp.
Attach a hose to the oil cooler to seal its inlet and outlet.
(A/T model only)
2. Check for leakage by soaking radiator in water container.
SLC897
Standard height “H”:
8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
Specified pressure value:
157 kPa (1.57 bar, 1.6 kg/cm
2 , 23 psi)
SLC933
SLC934
CO-18
[QR]
WATER PUMP
WATE R P U M P
PFP:21020
Removal and InstallationEBS00KON
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator.
REMOVAL
Water Pump Removal
1. Drain engine coolant. Refer to CO-9, "DRAINING ENGINE COOLANT" .
CAUTION:
Perform when the engine is cold.
2. Remove the following parts.
●Engine undercover
●Alternator, water pump and air compressor belt. Refer to EM-12, "DRIVE BELTS" .
3. Remove water pump.
●Engine coolant will leak from the cylinder block, so have a receptacle ready below.
CAUTION:
●Handle the water pump vane so that it does not contact any other parts.
●Water pump cannot be disassembled and should be replaced as a unit.
Water Pump Housing Removal
1. Perform step 1 and 2 of “Water Pump Removal”.
2. Remove alternator.
3. Remove oil level gauge.
CAUTION:
Plug the oil level gauge guide opening to prevent oil pan from entering foreign materials.
4. Remove bolts mounting water pipe.
5. Remove water pump housing.
Water Pipe Removal
1. Remove water pump housing.
2. Remove exhaust manifold and three way catalyst assembly. Refer to EM-24, "
EXHAUST MANIFOLD
AND THREE WAY CATALYST" .
KBIA0154E
1. Water pump 2. Gasket 3. Water pump housing
4. Water pipe
CO-38
[YD22DDTi]
RADIATOR (ALUMINUM TYPE)
●Use pliers in the locations where Tool cannot be used.
5. Make sure that the rim is completely crimped down.
6. Confirm that there is no leakage.
Refer to Inspection.
INSPECTION
1. Apply pressure with Tool.
WARNING:
To prevent the risk of the hose coming undone while under
pressure, securely fasten it down with a hose clamp.
Attach a hose to the oil cooler to seal its inlet and outlet.
(A/T model only)
2. Check for leakage by soaking radiator in water container.
SLC897
Standard height “H”: 8.0 - 8.4 mm (0.315 - 0.331 in)
SLC554A
Specified pressure value:
157 kPa (1.57 bar, 1.6 kg/cm
2 , 23 psi)
SLC933
SLC934
WATER PUMP
CO-39
[YD22DDTi]
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WAT E R P U MPPFP:21020
Removal and InstallationEBS00BB4
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator.
REMOVAL
1. Remove the under cover, splash cover (right), and drive belt.
2. Drain engine coolant. Refer to CO-29, "
DRAINING ENGINE COOLANT" .
CAUTION:
Perform when the engine is cold.
3. Support the bottom of the oil pan with a floor jack etc, and remove the right engine mount bracket (front
side of the engine).
4. Remove the water pump pulley.
●Loosen the pulley bolts after fixing the pulley using a screwdriver etc.
5. Remove engine mount bracket.
6. Remove the water pump.
●Engine coolant will leak from the cylinder block, so have a receptacle ready below.
CAUTION:
●Handle the water pump vane so that it does not contact any other parts.
●Water pump cannot be disassembled and should be replaced as a unit.
INSPECTION AFTER REMOVAL
●Visually check that there is no significant dirt or rusting on the
water pump body and vane.
●Check that there is no looseness in the vane shaft, and that it
turns smoothly when rotated by hand.
●If there are any unusualness, replace the water pump assembly.
JLC294B
SBIA0132E
EC-19
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ECA ECM Terminals and Reference Value .................1508
On Board Diagnosis Logic ..................................1508
Overall Function Check .......................................1509
Wiring Diagram ...................................................1510
Diagnostic Procedure ..........................................1511
Main 12 Causes of Overheating ..........................1517
Component Inspection ........................................1518
DTC P1233 - P1234 SUCTION CONTROL VALVE 1519
Description ..........................................................1519
CONSULT-II Reference Value in Data Monitor Mode
1519
ECM Terminals and Reference Value .................1519
On Board Diagnosis Logic ..................................1520
DTC Confirmation Procedure ..............................1521
Wiring Diagram ...................................................1522
Diagnostic Procedure ..........................................1523
Component Inspection ........................................1523
Removal and Installation .....................................1524
DTC P1301 - P1304 FUEL INJECTOR ADJUST-
MENT RESISTOR .................................................. 1525
Description ..........................................................1525
ECM Terminals and Reference Value .................1525
On Board Diagnosis Logic ..................................1525
DTC Confirmation Procedure ..............................1525
Wiring Diagram ...................................................1526
Diagnostic Procedure ..........................................1527
Component Inspection ........................................1528
Removal and Installation .....................................1528
DTC P1305 FUEL LEAK .......................................1529
On Board Diagnosis Logic ..................................1529
DTC Confirmation Procedure ..............................1529
Diagnostic Procedure ..........................................1529
Removal and Installation .....................................1529
DTC P1510 ACCELERATOR PEDAL RELEASED
POSITION SWITCH ...............................................1531
Description ..........................................................1531
CONSULT-II Reference Value in Data Monitor Mode
1531
ECM Terminals and Reference Value .................1531
On Board Diagnosis Logic ..................................1532
DTC Confirmation Procedure ..............................1532
Wiring Diagram ...................................................1533
Diagnostic Procedure ..........................................1534
Component Inspection ........................................1535
Removal and Installation .....................................1535
DTC P1606 ECM ...................................................1536
Description ..........................................................1536
On Board Diagnosis Logic ..................................1536
DTC Confirmation Procedure ..............................
1536
Diagnostic Procedure ..........................................1536
DTC P1621 ECM RELAY .......................................1538
ECM Terminals and Reference valve ..................1538
On Board Diagnosis Logic ..................................1538
DTC Confirmation Procedure ..............................1538
Wiring Diagram ...................................................1539
Diagnostic Procedure ..........................................1540
Component Inspection ........................................1541DTC P1660 BATTERY VOLTAGE .........................1542
On Board Diagnosis Logic ...................................1542
DTC Confirmation Procedure ..............................1542
Diagnostic Procedure ..........................................1542
GLOW CONTROL SYSTEM ..................................1544
Description ...........................................................1544
ECM Terminals and Reference Value ..................1544
Wiring Diagram ....................................................1545
Diagnostic Procedure ..........................................1546
Component Inspection .........................................1550
Removal and Installation .....................................1550
EGR VOLUME CONTROL SYSTEM .....................1551
Description ...........................................................1551
CONSULT-II Reference Value in Data Monitor Mode
1551
ECM Terminals and Reference Value ..................1552
Wiring Diagram ....................................................1553
Diagnostic Procedure ..........................................1554
Component Inspection .........................................1556
Removal and Installation .....................................1557
BRAKE SWITCH ....................................................1558
Description ...........................................................1558
ECM Terminals and Reference Value ..................1558
Wiring Diagram ....................................................1559
Diagnostic Procedure ..........................................1560
Component Inspection .........................................1561
PARK/NEUTRAL POSITION (PNP) SWITCH .......1562
Description ...........................................................1562
CONSULT-II Reference Value in Data Monitor Mode
1562
ECM Terminals and Reference Value ..................1562
Wiring Diagram ....................................................1563
Diagnostic Procedure ..........................................1564
START SIGNAL .....................................................1566
Wiring Diagram ....................................................1566
Diagnostic Procedure ..........................................1567
POWER STEERING OIL PRESSURE SWITCH ....1568
Component Description .......................................1568
CONSULT-II Reference Value in Data Monitor Mode
1568
ECM Terminals and Reference Value ..................1568
Wiring Diagram ....................................................1569
Diagnostic Procedure ..........................................1570
Component Inspection .........................................1571
Removal and Installation .....................................1571
AIR CONDITIONER CONTROL ............................1572
Wiring Diagram ....................................................1572
MI & DATA LINK CONNECTORS ..........................1573
Wiring Diagram ....................................................1573
SERVICE DATA AND SPECIFICATIONS (SDS) ...1574
General Specifications ......................................... 1574
Mass Air Flow Sensor ..........................................1574
Engine Coolant Temperature Sensor ..................1574
Common Rail Fuel Pressure Sensor ...................1574
Crankshaft Position Sensor (TDC) ......................1574
Camshaft Position Sensor ...................................1574
Glow Plug ............................................................1574
EGR Volume Control Valve .................................1574
BASIC SERVICE PROCEDURE
EC-43
[QR25(WITH EURO-OBD)]
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4. Install the fuel pressure gauge as shown in the figure.
●Wipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.
●Apply proper amount of gasoline between top of the fuel tube
and No.1 spool.
●Insert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.
●Use NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).
●When reconnecting fuel line, always use new clamps.
●When reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
●Use a torque driver to tighten clamps.
●Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08
in).
●Make sure that clamp screw does not contact adjacent parts.
5. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
6. Turn ignition switch “ON”, and check for fuel leakage.
7. Start engine and check for fuel leakage.
8. Read the indication of fuel pressure gauge.
●Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false
readings.
●During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
9. If result is unsatisfactory, go to next step.
10. Check the following.
●Fuel hoses and fuel tubes for clogging
●Fuel filter for clogging
●Fuel pump
●Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.Tightening torque: 1 - 1.5 N·m (0.1 - 0.15 kg-m,
9 - 13 in-lb)
At idling:
Approximately 350 kPa (3.5 bar, 3.57 kg/cm
2 , 51 psi)
PBIB0669E
PBIB0670E
TROUBLE DIAGNOSIS
EC-77
[QR25(WITH EURO-OBD)]
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16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-37, "
TIMING CHAIN" .
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
●Check camshaft position sensor (PHASE) and circuit. Refer to EC-233 .
●Check crankshaft position sensor (POS) and circuit. Refer to EC-227 .
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace.
2. GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is the rarely the case.)
2. Perform initialization of NATS system and registration of NATS ignition key IDs. Refer to EC-58, "
NATS
(Nissan Anti-theft System)" .
>> GO TO 4.
Symptom Matrix ChartEBS00M0W
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2EC-405
Fuel pressure regulator system334444444 4EC-42
Injector circuit 11232 22 2EC-388
Evaporative emission system334444444 4EC-425