ENGINE CONTROL SYSTEM
EC-1399
[YD]
C
D
E
F
G
H
I
J
K
L
MA
EC
System ChartEBS0037B
*: The input signals are sent to the ECM through CAN communication line.
Fuel Injection Control SystemEBS0036G
SYSTEM DESCRIPTION
Three types of fuel injection control are provided to accommodate engine operating conditions; normal control,
idle control and start control. The ECM determines the appropriate fuel injection control. Under each control,
the amount of fuel injected is adjusted to improve engine performance.
Pulse signals are exchanged between ECM and Electronic Drive Unit (EDU). EDU controls fuel injectors
according to the input signals to adjust the amount of fuel injected to the preset value.
START CONTROL
Input/Output Signal Chart
When the ECM receives a start signal from the ignition switch, the
ECM adapts the fuel injection system for the start control. The
amount of fuel injected at engine starting is a preset program value
in the ECM. The program is determined by the engine speed, engine
coolant temperature and common rail fuel pressure.
For better startability under cool engine conditions, the lower the
coolant temperature becomes, the greater the amount of fuel
injected. The ECM ends the start control when the engine speed
reaches the specific value, and shifts the control to the normal or idle
control.
Input (Sensor) ECM Function Output (Actuator)
●Accelerator pedal position sensor
●Accelerator pedal released position switch
●Common rail fuel pressure sensor
●Fuel temperature sensor
●Engine coolant temperature sensor
●Crankshaft position sensor (TDC)
●Camshaft position sensor
●Vehicle speed sensor
●ESP/TCS/ABS control unit*
●Ignition switch
●Stop L amp s witch
●Air conditioner switch
●Mass air flow sensor
●Park/neutral position switch
●Battery voltage
●Power steering oil pressure switch Fuel injection controlEDU, Fuel injectors and Suction control
valve
Fuel injection timing controlEDU, Fuel injectors and Suction control
valve
Fuel cut controlEDU, Fuel injectors and Suction control
valve
Glow control system Glow relay & glow indictor lamp
On board diagnostic system Malfunction indicator (MI)
EGR volume control EGR volume control valve
Cooling fan control Cooling fan relay
Air conditioning cut control Air conditioner relay
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection
control (start
control)EDU
Fuel injectors
Suction control valve Crankshaft position sensor (TDC) Engine speed
Camshaft position sensor Piston position
Ignition switch Start signal
Common rail fuel pressure sensor Common rail fuel pressure
SEF648S
EC-1418
[YD]
TROUBLE DIAGNOSIS
SYSTEM — Basic engine control systemSYMPTOM
Reference page
ROUGH IDLE/HUNTING IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE EXCESSIVE FUEL CONSUMPTION EXCESSIVE OIL CONSUMPTION ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE) Malfunction indicator illuminates. Can be detected by CONSULT-II?
BLACK SMOKE WHITE SMOKE
Warranty symptom code AG AH AJ AK AL AM AP HA
Fuel supply pump 5 5 5 5 1 1 —
Fuel injector 3 3 3 4 4 4 1 1EC-1472
EDU (Electronic drive unit) 4 4 4 5 5 5 1 1EC-1501
Glow system1EC-1544
Engine body 3 3 3 3 1 3EM-110
EGR system3EC-1551
Air cleaner and duct3MA-32
Fuel pressure relief valveEC-1405
ENGINE CONTROL
Suction control valve circuit 4 4 4 4 1 1EC-1519
Fuel injector circuit 1 1 1 1 1 1 1 1EC-1472
EDU circuit 2 2 2 2 2 2 1 1EC-1501
Mass air flow sensor circuit 1 1 1EC-1451
Engine coolant temperature circuit 1 1 1 1 1EC-1456
Vehicle speed sensor circuit11EC-1489
Accelerator pedal position sensor circuit 1 1 1EC-1460
Accelerator pedal released position switch
circuit11EC-1531
Common rail fuel pressure sensor
circuit11EC-1468
Crankshaft position sensor (TDC)
circuit11 11EC-1479
TROUBLE DIAGNOSIS
EC-1433
[YD]
C
D
E
F
G
H
I
J
K
L
MA
EC
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
SELF-DIAGNOSTIC MODE
Regarding items detected in “SELF-DIAG RESULTS” mode, refer to — EC-1393, "INDEX FOR DTC" .
DATA MONITOR MODE
ItemDIAGNOSTIC TEST MODE
SELF-DIAG
RESULTSDATA MONI-
TORACTIVE
TEST
ENGINE CONTROL COMPONENT PARTS
INPUTCrankshaft position sensor (TDC)××
Camshaft position sensor×
Engine coolant temperature sensor××
Vehicle speed sensor××
Fuel temperature sensor××
Accelerator pedal position sensor 1××
Accelerator pedal position sensor 2××
Accelerator pedal released position switch××
Common rail fuel pressure sensor××
Park/neutral position (PNP) switch×
Mass air flow sensor××
Battery voltage××
Power steering oil pressure switch×
Stop lamp switch×
Absolute pressure sensor××
Fuel injector adjustment resistor×
OUTPUTSuction control valve×××
Fuel injector×××
Glow relay××
Cooling fan relay×××
EGR volume control valve××
MONITOR ITEMECM
INPUT
SIG-
NALMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRCONDITION SPECIFICATION
CKPS·RPM (TDC) [rpm]××
●The engine speed computed
from the crankshaft position
sensor (TDC) signal is dis-
played.
COOLAN TEMP/S
[°C] or [°F]××
●The engine coolant tempera-
ture (determined by the signal
voltage of the engine coolant
temperature sensor) is dis-
played.When the engine coolant temper-
ature circuit is open or short, ECM
enters fail-safe mode. The engine
coolant temperature determined
by the ECM is displayed.
VHCL SPEED SE
[km/h] or [mph]××
●The vehicle speed computed
form the vehicle speed sensor
signal is displayed.
FUEL TEMP SEN [°C] or [°F]××
●The fuel temperature (deter-
mined by the signal voltage of
the fuel temperature sensor) is
displayed.
EC-1434
[YD]
TROUBLE DIAGNOSIS
ACCEL POS SEN [V]××
●The accelerator pedal position
sensor 1 signal voltage is dis-
played.
ACCEL SEN 2 [V]××
●The accelerator pedal position
sensor 2 signal voltage is dis-
played.
OFF ACCEL SW [ON/OFF]××
●indicates [ON/OFF] condition
from the accelerator pedal
released position switch signal.
ACT CR PRESS [MPa]××
●The common rail fuel pressure
(determined by the signal volt-
age of the common rail fuel
pressure sensor) is displayed.
BATTERY VOLT [V]××
●The power supply voltage of
ECM is displayed.
P/N POSI SW [ON/OFF]××
●Indicates [ON/OFF] condition
from the park/neutral position
switch signal.
START SIGNAL [ON/OFF]××
●indicates [ON/OFF] condition
from the starter signal.
PW/ST SIGNAL [ON/OFF]×
●indicates [ON/OFF] condition
from the power steering oil pres-
sure switch signal.
BRAKE SW [ON/OFF]××
●indicates [ON/OFF] condition
from the stop lamp switch sig-
nal.
IGN SW [ON/OFF]××
●Indicates [ON/OFF] condition
from ignition switch signal.
MAS AIR/FL SE [V]××
●The signal voltage of the mass
air flow sensor is displayed.
SUCTION CV [°CA]×
●Indicates [°CA] of suction con-
trol valve operating angle.
MAIN INJ WID [msec]×
●Indicates the actual fuel injec-
tion pulse width compensated
by ECM according to the input
signals.
GLOW RLY [ON/OFF]×
●The glow relay control condition
(determined by ECM according
to the input signal) is displayed.
COOLING FAN
[LOW/HI/OFF]×
●Indicates the control condition of
the cooling fans (determined by
ECM according to the input sig-
nal).
LOW ... Operates at low speed.
HI ... Operates at high speed.
OFF ... Stopped
EGR VOL CON/V [step]×
●Indicates the EGR volume con-
tro l value co mp ute d by the ECM
according to the input signals.
●The opening becomes larger as
the value increases. MONITOR ITEMECM
INPUT
SIG-
NALMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRCONDITION SPECIFICATION
DTC P1217 OVERHEAT (COOLING SYSTEM)
EC-1509
[YD]
C
D
E
F
G
H
I
J
K
L
MA
EC
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant following the procedure in the MA-27,
"Changing Engine Coolant" . Also, replace the engine oil.
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-18, "
Engine Coolant Mixture Ratio" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckEBS004QV
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around the cap. Carefully remove the cap by turning it a quarter turn to allow built-
up pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-1511,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-1511,
"Diagnostic Procedure" .
3. Turn ignition switch “ON”.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON-
SULT-II and make sure that cooling fans operate when touching
“HIGH” or “LOW”.
If NG, go to EC-1511, "
Diagnostic Procedure" .
DTC Malfunction is detected when ... Check Items (Possible Cause)
P1217
●Cooling fan does not operate properly (Overheat).
●Cooling fan system does not operate properly
(Overheat).
●Engine coolant was not added to the system using
the proper filling method.
●Harness or connectors
(The cooling fan circuit is open or shorted.)
●Cooling fan
●Radiator hose
●Radiator
●Radiator cap
●Water pump
●Thermostat
●Engine coolant temperature sensor
For more information, refer to EC-1517, "
Main 12
Causes of Overheating" .
AEC640
SEF111X
EC-1568
[YD]
POWER STEERING OIL PRESSURE SWITCH
POWER STEERING OIL PRESSURE SWITCH
PFP:49761
Component DescriptionEBS003PS
The power steering oil pressure switch is attached to the power
steering high-pressure tube and detects a power steering load.
When a power steering load is detected, it signals the ECM. The
ECM adjusts the fuel injector pulse width to increase the idle speed
and adjust for the increased load.
CONSULT-II Reference Value in Data Monitor ModeEBS003PT
Specification data are reference values.
ECM Terminals and Reference ValueEBS003PZ
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
PBIB0375E
MONITOR ITEM CONDITION SPECIFICATION
PW/ST SIGNAL
●Engine: After warming up, idle the
engineSteering wheel is in neutral position.
(Forward direction)OFF
Steering wheel is turned. ON
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
E12 P/BPower steering oil pressure
switch[Engine is running]
●Steering wheel is being turnedApproximately 0V
[Engine is running]
●Steering wheel is not being turnedBATTERY VOLTAGE
(11 - 14V)
POWER STEERING OIL PRESSURE SWITCH
EC-1569
[YD]
C
D
E
F
G
H
I
J
K
L
MA
EC
Wiring DiagramEBS003PU
TBWA0115E
EC-1570
[YD]
POWER STEERING OIL PRESSURE SWITCH
Diagnostic Procedure
EBS003PV
1. CHECK OVERALL FUNCTION
With CONSULT-II
1. Start engine.
2. Check “PW/ST SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
2. CHECK POWER STEERING OIL PRESSURE SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect power steering oil pressure switch harness connec-
tor.
3. Check harness continuity between power steering oil pressure
switch terminal 2 and engine ground. Refer to Wiring Diagram.
4. Also check harness for short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to power in harness or con-
nectors.
3. CHECK POWER STEERING OIL PRESSURE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal E12 and power steering oil pressure switch terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK POWER STEERING OIL PRESSURE SWITCH
Refer to EC-1571, "
Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace power steering oil pressure switch.
Conditions PW/ST SIGNAL
Steering in neutral position OFF
Steering is turned ON
PBIB0434E
Continuity should exist.
PBIB0375E
Continuity should exist.