OVERHEATING CAUSE ANALYSIS
CO-5
[QR]
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OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00KOD
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed —
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio—— —
Poor engine coolant quality — Engine coolant viscosity —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration
ENGINE COOLANT
CO-9
[QR]
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ENGINE COOLANTPFP:KQ100
InspectionEBS00KOG
LEVEL CHECK
●Check if the reservoir tank engine coolant level within MIN to
MAX when engine is cool.
●Adjust engine coolant if too much or too little.
CHECKING RADIATOR SYSTEM FOR LEAKS
To check for leakage, apply pressure to the cooling system with a
tester.
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could occur from high pressure engine coolant escaping
from the radiator.
CAUTION:
Higher pressure than specified may cause radiator damage.
Changing Engine CoolantEBS00KOH
WARNING:
●To avoid being scalded, never change the engine coolant when the engine is hot.
●Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn
to release built-up pressure. Then turn the cap all the way.
DRAINING ENGINE COOLANT
1. Open radiator drain plug at the bottom of radiator, and remove
radiator cap.
●Be careful not to allow engine coolant to contact drive belts.
2. Open drain plug on cylinder block.
3. Remove reservoir tank and drain engine coolant.
4. Check drained engine coolant for contaminants such as rust,
corrosion or discoloration.
If contaminated, flush engine cooling system. Refer to CO-10,
"FLUSHING COOLING SYSTEM" .
SMA412B
Testing pressure:
157 kPa (1.57 bar, 1.6 kg/cm
2 , 23 psi)
SLC134B
PBIC0236E
KBIA0163E
CO-18
[QR]
WATER PUMP
WATE R P U M P
PFP:21020
Removal and InstallationEBS00KON
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator.
REMOVAL
Water Pump Removal
1. Drain engine coolant. Refer to CO-9, "DRAINING ENGINE COOLANT" .
CAUTION:
Perform when the engine is cold.
2. Remove the following parts.
●Engine undercover
●Alternator, water pump and air compressor belt. Refer to EM-12, "DRIVE BELTS" .
3. Remove water pump.
●Engine coolant will leak from the cylinder block, so have a receptacle ready below.
CAUTION:
●Handle the water pump vane so that it does not contact any other parts.
●Water pump cannot be disassembled and should be replaced as a unit.
Water Pump Housing Removal
1. Perform step 1 and 2 of “Water Pump Removal”.
2. Remove alternator.
3. Remove oil level gauge.
CAUTION:
Plug the oil level gauge guide opening to prevent oil pan from entering foreign materials.
4. Remove bolts mounting water pipe.
5. Remove water pump housing.
Water Pipe Removal
1. Remove water pump housing.
2. Remove exhaust manifold and three way catalyst assembly. Refer to EM-24, "
EXHAUST MANIFOLD
AND THREE WAY CATALYST" .
KBIA0154E
1. Water pump 2. Gasket 3. Water pump housing
4. Water pipe
OVERHEATING CAUSE ANALYSIS
CO-25
[YD22DDTi]
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OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00BAW
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed —
Damaged finsDust contamination or
paper clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly — High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio—— —
Poor engine coolant quality — Engine coolant viscosity —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into
cooling systemCylinder head deterioration
Cylinder head gasket dete-
rioration
ENGINE COOLANT
CO-29
[YD22DDTi]
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ENGINE COOLANTPFP:KQ100
InspectionEBS00BAY
LEVEL CHECK
●Check if the reservoir tank engine coolant level within MIN to
MAX when engine is cool.
●Adjust engine coolant if too much or too little.
CHECKING RADIATOR SYSTEM FOR LEAKS
To check for leakage, apply pressure to the cooling system with a
tester.
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could occur from high pressure engine coolant escaping
from the radiator.
CAUTION:
Higher pressure than specified may cause radiator damage.
Changing Engine CoolantEBS00BAZ
WARNING:
●To avoid being scalded, never change the engine coolant when the engine is hot.
●Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn
to release built-up pressure. Then turn the cap all the way.
DRAINING ENGINE COOLANT
1. Open radiator drain plug at the bottom of radiator, and remove
radiator cap.
●Be careful not to allow engine coolant to contact drive
belts.
●Cover the exhaust tube heat shield to prevent from splashing
engine coolant.
2. Open drain plugs on cylinder block and air relief plug.
3. Remove reservoir tank, drain engine coolant, then clean reser-
voir tank.
4. Check drained engine coolant for contaminants such as rust,
corrosion or discoloration.
If contaminated, flush engine cooling system. Refer to CO-31,
"FLUSHING COOLING SYSTEM" .
SMA412B
Testing pressure:
157 kPa (1.57 bar, 1.6 kg/cm
2 , 23 psi)
SLC134B
PBIC0236E
SBIA0129E
WATER PUMP
CO-39
[YD22DDTi]
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WAT E R P U MPPFP:21020
Removal and InstallationEBS00BB4
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator.
REMOVAL
1. Remove the under cover, splash cover (right), and drive belt.
2. Drain engine coolant. Refer to CO-29, "
DRAINING ENGINE COOLANT" .
CAUTION:
Perform when the engine is cold.
3. Support the bottom of the oil pan with a floor jack etc, and remove the right engine mount bracket (front
side of the engine).
4. Remove the water pump pulley.
●Loosen the pulley bolts after fixing the pulley using a screwdriver etc.
5. Remove engine mount bracket.
6. Remove the water pump.
●Engine coolant will leak from the cylinder block, so have a receptacle ready below.
CAUTION:
●Handle the water pump vane so that it does not contact any other parts.
●Water pump cannot be disassembled and should be replaced as a unit.
INSPECTION AFTER REMOVAL
●Visually check that there is no significant dirt or rusting on the
water pump body and vane.
●Check that there is no looseness in the vane shaft, and that it
turns smoothly when rotated by hand.
●If there are any unusualness, replace the water pump assembly.
JLC294B
SBIA0132E
EC-1
ENGINE CONTROL SYSTEM
B ENGINE
CONTENTS
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SECTION
A
EC
ENGINE CONTROL SYSTEM
QR25(WITH EURO-OBD)
INDEX FOR DTC ...................................................... 20
Alphabetical Index .................................................. 20
DTC No. Index ....................................................... 22
PRECAUTIONS ........................................................ 25
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................ 25
On Board Diagnostic (OBD) System of Engine and
A/T .......................................................................... 25
Precaution .............................................................. 25
Wiring Diagrams and Trouble Diagnosis ................ 28
PREPARATION ......................................................... 29
Special Service Tools ............................................. 29
Commercial Service Tools ...................................... 29
ENGINE CONTROL SYSTEM .................................. 31
System Diagram ..................................................... 31
Vacuum Hose Drawing ........................................... 32
System Chart ......................................................... 33
Multiport Fuel Injection (MFI) System .................... 33
Electronic Ignition (EI) System ............................... 35
Air Conditioning Cut Control ................................... 36
Fuel Cut Control (at No Load and High Engine
Speed) .................................................................... 37
CAN Communication .............................................. 37
BASIC SERVICE PROCEDURE .............................. 38
Idle Speed and Ignition Timing Check .................... 38
Accelerator Pedal Released Position Learning ...... 39
Throttle Valve Closed Position Learning ................ 39
Idle Air Volume Learning ........................................ 39
Fuel Pressure Check .............................................. 42
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 44
Introduction ............................................................ 44
Two Trip Detection Logic ........................................ 44
Emission-related Diagnostic Information ................ 45
NATS (Nissan Anti-theft System) ........................... 58
Malfunction Indicator (MI) ....................................... 58
OBD System Operation Chart ................................ 61
TROUBLE DIAGNOSIS ............................................ 67
Trouble Diagnosis Introduction ............................... 67DTC Inspection Priority Chart ................................. 70
Fail-safe Chart ........................................................ 71
Basic Inspection ..................................................... 73
Symptom Matrix Chart ............................................ 77
Engine Control Component Parts Location ............ 81
Circuit Diagram ....................................................... 85
ECM Harness Connector Terminal Layout ............. 87
ECM Terminals and Reference Value ..................
... 87
CONSULT-II Function ............................................. 94
Generic Scan Tool (GST) Function .......................104
CONSULT-II Reference Value in Data Monitor .....106
Major Sensor Reference Graph in Data Monitor
Mode .....................................................................109
TROUBLE DIAGNOSIS - SPECIFICATION VALUE ..111
Description .............................................................111
Testing Condition ...................................................111
Inspection Procedure .............................................111
Diagnostic Procedure ...........................................112
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT .......................................................................115
Description ............................................................115
Diagnostic Procedure ...........................................115
POWER SUPPLY CIRCUIT FOR ECM ...................116
Wiring Diagram .....................................................116
ECM Terminals and Reference Value ...................117
Diagnostic Procedure ...........................................117
Component Inspection ..........................................121
DTC U1000 CAN COMMUNICATION LINE ............122
Description ............................................................122
On Board Diagnosis Logic ....................................122
DTC Confirmation Procedure ...............................122
Wiring Diagram .....................................................123
Diagnostic Procedure ...........................................124
DTC P0011 IVT CONTROL .....................................125
Description ............................................................125
CONSULT-II Reference Value in Data Monitor Mode
.125
ECM Terminals and Reference Value ...................125
On Board Diagnosis Logic ....................................126
EC-6
DATA LINK CONNECTOR ......................................424
Wiring Diagram .....................................................424
EVAPORATIVE EMISSION SYSTEM .....................425
Description ............................................................425
Component Inspection ..........................................427
POSITIVE CRANKCASE VENTILATION ...............428
Description ............................................................428
Component Inspection ..........................................428
SERVICE DATA AND SPECIFICATIONS (SDS) ....430
Fuel Pressure .......................................................430
Idle Speed and Ignition Timing .............................430
Calculated Load Value ..........................................430
Mass Air Flow Sensor ...........................................430
Intake Air Temperature Sensor .............................430
Engine Coolant Temperature Sensor ...................430
Heated Oxygen Sensor 1 Heater .........................430
Heated Oxygen sensor 2 Heater ..........................430
Crankshaft Position Sensor (POS) .......................430
Camshaft Position Sensor (PHASE) ....................431
Throttle Control Motor ...........................................431
Injector ..................................................................431
Fuel Pump ............................................................431
QR25(WITHOUT EURO-OBD)
INDEX FOR DTC .....................................................432
Alphabetical Index ................................................432
DTC No. Index ......................................................433
PRECAUTIONS .......................................................435
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................435
On Board Diagnostic (OBD) System of Engine and
A/T ........................................................................435
Precaution ............................................................435
Wiring Diagrams and Trouble Diagnosis ..............438
PREPARATION .......................................................439
Special Service Tools ...........................................439
Commercial Service Tools ....................................439
ENGINE CONTROL SYSTEM ................................441
System Diagram ...................................................441
Vacuum Hose Drawing .........................................442
System Chart ........................................................443
Multiport Fuel Injection (MFI) System ...................443
Electronic Ignition (EI) System .............................445
Air Conditioning Cut Control .................................446
Fuel Cut Control (at No Load and High Engine
Speed) ..................................................................447
CAN Communication ............................................447
BASIC SERVICE PROCEDURE .............................448
Idle Speed and Ignition Timing Check ..................448
Accelerator Pedal Released Position Learning ....449
Throttle Valve Closed Position Learning ...............449
Idle Air Volume Learning ......................................450
Fuel Pressure Check ............................................452
ON BOARD DIAGNOSTIC (OBD) SYSTEM ..........454
Introduction ...........................................................454
Two Trip Detection Logic ......................................454
Emission-related Diagnostic Information ..............454NATS (Nissan Anti-theft System) ..........................456
Malfunction Indicator (MI) .....................................457
TROUBLE DIAGNOSIS ..........................................460
Trouble Diagnosis Introduction .............................460
DTC Inspection Priority Chart ...............................463
Fail-safe Chart ......................................................464
Basic Inspection ....................................................465
Symptom Matrix Chart ..........................................469
Engine Control Component Parts Location ...........473
Circuit Diagram .....................................................477
ECM Harness Connector Terminal Layout ............479
ECM Terminals and Reference Value ...................479
CONSULT-II Function ...........................................486
CONSULT-II Reference Value in Data Monitor .....496
Major Sensor Reference Graph in Data Monitor
Mode .....................................................................499
TROUBLE DIAGNOSIS - SPECIFICATION VALUE .502
Description ............................................................502
Testing Condition ..................................................502
Inspection Procedure ........................................... .502
Diagnostic Procedure ............................................503
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT .......................................................................506
Description ............................................................506
Diagnostic Procedure ............................................506
POWER SUPPLY CIRCUIT FOR ECM ...................507
Wiring Diagram .....................................................507
ECM Terminals and Reference Value ...................508
Diagnostic Procedure ............................................508
Component Inspection ..........................................512
DTC U1000 CAN COMMUNICATION LINE ............513
Description ............................................................513
On Board Diagnosis Logic ....................................513
DTC Confirmation Procedure ................................513
Wiring Diagram .....................................................514
Diagnostic Procedure ............................................515
DTC P0102, P0103 MAF SENSOR .........................516
Component Description ........................................516
CONSULT-II Reference Value in Data Monitor Mode
.516
ECM Terminals and Reference Value ...................516
On Board Diagnosis Logic ....................................516
DTC Confirmation Procedure ................................517
Wiring Diagram .....................................................519
Diagnostic Procedure ............................................520
Component Inspection ..........................................522
Removal and Installation .......................................522
DTC P0117, P0118 ECT SENSOR ..........................523
Component Description ........................................523
On Board Diagnosis Logic ....................................523
DTC Confirmation Procedure ................................524
Wiring Diagram .....................................................525
Diagnostic Procedure ............................................526
Component Inspection ..........................................527
Removal and Installation .......................................527
DTC P0122, P0123 TP SENSOR ............................528
Component Description ........................................528
CONSULT-II Reference Value in Data Monitor Mode
.528