2001 NISSAN X-TRAIL clutch

REPAIR FOR COMPONENT PARTS
AT-475
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
●Align the mark on spring retainer with check ball in overrun
clutch piston.
5. Set Tool on spring retainer and install snap ring while compress-
ing return springs.
●Set Tool directly over return springs.
●Do not align snap ring gap with spring retainer stopper.
6. Install drive plates, driven plates, retaining plate and dish plate
for overrun clutch.
●Take care with order of plates.
7. Install snap ring for overrun clutch.
8. Measure clearance between overrun clutch retaining plate and
snap ring.
If not within allowable limit, select proper retaining plate.
SAT133F
SAT124FC
SAT134F
SAT204D
Specified clearance:
Standard 0.7 - 1.1 mm (0.028 - 0.043 in)
Allowable limit 1.7 mm (0.067 in)
Overrun clutch retaining plate:
Refer to AT- 5 2 1 , "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)" .SAT135F

AT-476
[ALL]
REPAIR FOR COMPONENT PARTS
9. Install drive plates, driven plates, retaining plate and dish plate
for forward clutch.
●Take care with order of plates.
10. Install snap ring for forward clutch.
11. Measure clearance between forward clutch retaining plate and
snap ring.
If not within allowable limit, select proper retaining plate.
12. Check operation of forward clutch.
Refer to “DISASSEMBLY”, AT- 4 7 1 , "
Forward and Overrun
Clutches" .
13. Check operation of overrun clutch.
Refer to “DISASSEMBLY”, AT- 4 7 1 , "
Forward and Overrun
Clutches" .
Low & Reverse BrakeECS004M8
COMPONENTS
SAT203D
Specified clearance:
Standard 0.45 - 0.85 mm (0.0177 - 0.0335 in)
Allowable limit 1.85 mm (0.0728 in)
Forward clutch retaining plate:
Refer to AT-521, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)" .SAT228D
SAT123F
SCIA0806E

REPAIR FOR COMPONENT PARTS
AT-479
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
5. Measure clearance between driven plate and transmission
case. If not within allowable limit, select proper retaining plate.
(front side)
Rear Internal Gear, Forward Clutch Hub and Overrun Clutch HubECS004M9
COMPONENTS
Specified clearance:
Standard 1.7 - 2.1 mm (0.067 - 0.083 in)
Allowable limit 3.3 mm (0.130 in)
Retaining plate:
Refer to AT- 5 2 1 , "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)" .SAT155F
SAT975H

AT-480
[ALL]
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
1. Remove overrun clutch hub and thrust washer from forward
clutch hub.
2. Remove forward clutch hub from rear internal gear.
3. Remove bearing from rear internal gear.
4. Remove thrust washer from rear internal gear.
SAT157F
SAT251D
SAT252DA
SAT253D

REPAIR FOR COMPONENT PARTS
AT-481
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
5. Remove bearing from forward one-way clutch.
6. Remove forward one-way clutch from forward clutch hub.
INSPECTION
Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub
●Check rubbing surfaces for wear or damage.
Bearings and Forward One-way Clutch
●Check bearings for deformation and damage.
●Check forward one-way clutch for wear and damage.
SAT254DA
SAT255D
SAT256D
SAT158FA

AT-482
[ALL]
REPAIR FOR COMPONENT PARTS
ASSEMBLY
1. Install forward one-way clutch on forward clutch.
●Take care with the direction of forward one-way clutch.
2. Install bearing on forward one-way clutch.
●Apply petroleum jelly to bearing.
3. Install thrust washer on rear internal gear.
●Apply petroleum jelly to thrust washer.
●Align hooks of thrust washer with holes of rear internal
gear.
4. Install bearing on rear internal gear.
●Apply petroleum jelly to bearing.
SAT976H
SAT159FA
SAT160F
SAT161FA

REPAIR FOR COMPONENT PARTS
AT-483
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
5. Install thrust washer and overrun clutch hub.
●Apply petroleum jelly to thrust washer.
●Align hooks of thrust washer with holes of overrun clutch
hub.
●Align projections of rear internal gear with holes of over-
run clutch hub.
6. Install forward clutch hub on rear internal gear.
●Check operation of forward one-way clutch.
Hold rear internal gear and turn forward clutch hub.
Check forward clutch hub for correct locking and unlock-
ing directions.
●If not as shown in illustration, check installation direction
of forward one-way clutch.
Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing RetainerECS004MA
COMPONENTS
SAT157F
AAT426
SAT291K

ASSEMBLY
AT-505
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
3. Tighten side cover fixing bolts to specified torque. Refer to AT-
421, "OVERHAUL" .
●Do not mix bolts A and B.
●Always replace bolts A as they are self-sealing bolts.
4. Remove paper rolled around bearing retainer.
5. Install thrust washer on bearing retainer.
●Apply petroleum jelly to thrust washer.
6. Install forward clutch assembly.
●Align teeth of low & reverse brake drive plates before
installing.
●Make sure that bearing retainer seal rings are not spread.
●If forward clutch assembly is correctly seated, points 1
and 2 are at almost same level.
7. Install thrust needle bearing on bearing retainer.
●Apply petroleum jelly to thrust needle bearing.
●Pay attention to direction of thrust needle bearing.
AAT850
SAT033F
SAT194F
SAT195F