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TORQUE CONVERTER CLUTCH SOLENOID VALVE
AT-385
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Component InspectionECS004U7
TORQUE CONVERTER CLUTCH SOLENOID VALVE
●For removal, refer to AT- 4 1 4 , "Control Valve Assembly and
Accumulators" .
Resistance Check
●Check resistance between two terminals.
Operation Check
●Check solenoid valve by listening for its operating sound while
applying battery voltage to the terminal and ground.
SCIA0733E
Solenoid valve Terminal No.Resistance
(Approx.)
Torque converter
clutch solenoid
valve5 Ground 5 - 20Ω
SCIA0734E
Page 2504 of 3833
AT-426
[ALL]
DISASSEMBLY
DISASSEMBLY
PFP:31020
DisassemblyECS004LZ
1. Drain ATF through drain plug.
2. Remove torque converter.
3. Check torque converter one-way clutch using check tool as
shown at left.
a. Insert check tool into the groove of bearing support built into
one-way clutch outer race.
b. When fixing bearing support with check tool, rotate one- way
clutch spline using screwdriver.
c. Check that inner race rotates clockwise only. If not, replace
torque converter assembly.
4. Remove A/T fluid charging pipe and fluid cooler tube.
SAT008D
SAT009D
SAT768J
Page 2505 of 3833
DISASSEMBLY
AT-427
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5. Set manual shaft to position P.
6. Remove park/neutral position (PNP) switch.
7. Remove oil pan and oil pan gasket.
●Do not reuse oil pan bolts.
8. Check foreign materials in oil pan to help determine causes of
malfunction. If the fluid is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
●If frictional material is detected, replace radiator after
repair of A/T. Refer to CO-11, "
RADIATOR" .
9. Remove control valve assembly according to the following pro-
cedures.
a. Remove control valve assembly mounting bolts I , X and
●.
b. Remove snap ring from terminal body.
SAT023JA
SAT003F
SAT004F
SCIA0800E
Page 2510 of 3833
AT-432
[ALL]
DISASSEMBLY
b. Remove brake band and strut from transmission case.
●To prevent brake linings from cracking or peeling, do not
stretch the flexible band unnecessarily. When removing
the brake band, always secure it with a clip as shown in
the figure at left.
Leave the clip in position after removing the brake band.
c. Check brake band facing for damage, cracks, wear or burns.
29. Remove input shaft assembly (high clutch) and reverse clutch
according to the following procedures.
a. Remove input shaft assembly (high clutch) with reverse clutch.
b. Remove input shaft assembly (high clutch) from reverse clutch.
SAT196F
SAT039D
SAT040D
SAT549F
SAT566F
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DISASSEMBLY
AT-433
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c. Remove needle bearings from high clutch drum and check for
damage or wear.
d. Remove high clutch hub and front sun gear from transmission
case.
e. Remove front sun gear and needle bearing from high clutch hub
and check for damage or wear.
f. Remove bearing race from front sun gear and check for damage
or wear.
30. Remove needle bearing from transmission case and check for
damage or wear.
31. Apply compressed air and check to see that low and reverse
brake operates.
SAT567F
SAT568F
SAT019F
SAT020F
SAT138F
Page 2512 of 3833
AT-434
[ALL]
DISASSEMBLY
32. Remove low one-way clutch and front planetary carrier assem-
bly according to the following procedures.
a. Remove snap ring with flat-bladed screwdriver.
b. Remove low one-way clutch with a hook made of wire.
c. Remove snap ring with flat-bladed screwdriver.
d. Remove front planetary carrier with low and reverse brake pis-
ton and retainer.
SAT046D
AAT889
SAT022F
SAT023F
Page 2513 of 3833
DISASSEMBLY
AT-435
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e. Remove low and reverse brake spring retainer.
●Do not remove return springs from spring retainer.
f. Check that low one-way clutch rotates in the direction of the
arrow and locks in the opposite direction.
g. Remove needle bearing, low and reverse brake piston and
retainer from front planetary carrier.
h. Check front planetary carrier, low one-way clutch and needle
bearing for damage or wear.
i. Check clearance between planetary gears and planetary carrier
with feeler gauge.
Replace front planetary carrier if the clearance exceeds
allowable limit.
33. Remove rear planetary carrier assembly and rear sun gear
according to the following procedures.
a. Remove rear planetary carrier assembly from transmission
case.
SAT148F
SAT048D
SAT024F
Standard clearance: 0.20 - 0.70 mm (0.0079 - 0.0276 in)
Allowable limit: 0.80 mm (0.0315 in)
SAT025F
SAT026F
Page 2514 of 3833
AT-436
[ALL]
DISASSEMBLY
b. Remove rear sun gear from rear planetary carrier.
c. Remove needle bearings from rear planetary carrier assembly.
d. Check rear planetary carrier, rear sun gear and needle bearings
for damage or wear.
e. Check clearance between pinion washer and rear planetary car-
rier with feeler gauge.
Replace rear planetary carrier if the clearance exceeds allow-
able limit.
34. Remove rear internal gear and forward clutch hub from trans-
mission case.
35. Remove overrun clutch hub from transmission case.
SAT027F
SAT028F
Standard clearance: 0.20 - 0.70 mm (0.0079 - 0.0276 in)
Allowable limit: 0.80 mm (0.0315 in)
SAT054D
SAT029F
SAT030F