EC-810
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)Air Positive crankcase ventilation sys-
tem334444444 41E C - 111 5
Incorrect idle speed adjustment 33 1111 1EC-805
Electric throttle control actuator 112332222 2 2EC-1010
,
EC-1012
,
EC-1018
IgnitionIncorrect ignition timing adjustment33111 11 1EC-805
Ignition circuit 11222 22 2EC-1074
Main power supply and ground circuit 22333 33 23EC-848
Mass air flow sensor circuit 11222 22 2EC-870,
EC-999
Engine coolant temperature sensor circuit 11222322312EC-881
Throttle position sensor circuit 12 22222 2EC-886
Accelerator pedal position sensor circuit3212 2EC-893
Heated oxygen sensor 1 circuit 1232 22 2EC-899
,
EC-905
,
EC-914
,
EC-1023
,
EC-1029
Knock sensor circuit 2 2 3EC-951
Crankshaft position sensor (POS) circuit 2 2EC-956
Camshaft position sensor (PHASE) circuit 2 2EC-962
Vehicle speed signal circuit 2 3 3 3EC-978
Power steering pressure sensor circuit 2 3333EC-983
ECM 22333333333EC-988,
EC-995
Intake valve timing control solenoid valve cir-
cuit332 13223 3EC-857,
EC-1005
PNP switch circuit 3 3 3 3 3 3 3EC-1064
Start signal circuit 2EC-1088
Refrigerant pressure sensor circuit 2 3333 4EC-1099
Electrical load signal circuit3333EC-1103
Air conditioner circuit 223333333 3 2AT C - 3 3
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
TROUBLE DIAGNOSIS
EC-811
[QR20(WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-9
Fuel piping 5 5 5 5 5 5FL-3,EM-
32
Vapor lock—
Valve deposit
555555 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—
Air Air duct
55555 5EM-14
Air cleanerEM-14
Air leakage from air duct
(Mass air flow sensor —electric
throttle control actuator)
5555EM-14
Electric throttle control actuatorEM-16
Air leakage from intake manifold/
Collector/GasketEM-16
Cranking Battery
111111 11SC-3
Alternator circuitSC-12
Starter circuit 3SC-20
Signal plate 6EM-73
PNP switch
4MT-12 or
AT- 11 5
Engine Cylinder head
55555 55 5EM-59
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-73
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-37
CamshaftEM-46
Intake valve
3EM-59
Exhaust valve
EC-820
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
4PU/RHeated oxygen sen-
sor 2 heater[Engine is running]
●Engine speed is below 3,800 rpm.
●After driving for 2 minutes at a speed of 70 km/h
(43 MPH) or more.0 - 1.0V
[Ignition switch “ON”]
●Engine stopped
[Engine is running]
●Engine speed is above 3,800 rpm.BATTERY VOLTAGE
(11 - 14V)
12 R/BCounter current
return[Ignition switch “ON”]BATTERY VOLTAGE
(11 - 14V)
13 PEVAP canister purge
volume control sole-
noid valve[Engine is running]
●Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Engine speed is about 2,000 rpmApproximately 10V
18 R/Y MI[Ignition switch “ON”]0 - 1.0V
[Engine is running]
●Idle speedBATTERY VOLTAGE
(11 - 14V)
20 W/GECM relay
(Self shut-off)[Engine is running]
[Ignition switch “OFF”]
●For 3 seconds after turning ignition switch “OFF”0 - 1.0V
[Ignition switch “OFF”]
●3 seconds passed after turning ignition switch
“OFF”BATTERY VOLTAGE
(11 - 14V)
21
22
23
24BR
PU
L/R
GY/RIgnition signal No. 1
Ignition signal No. 2
Ignition signal No. 3
Ignition signal No. 4[Engine is running]
●Warm-up condition
●Idle speed0 - 0.1V
[Engine is running]
●Warm-up condition
●Engine speed is 2,000 rpm.0 - 0.2V
26 L Air conditioner relay[Engine is running]
●Both A/C switch and blower switch are “ON”
(Compressor operates).0 - 1.0V
[Engine is running]
●A/C switch is “OFF”.BATTERY VOLTAGE
(11 - 14V) TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0520E
PBIB0521E
PBIB0522E
TROUBLE DIAGNOSIS
EC-821
[QR20(WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
27 LG/BCooling fan relay
(High)[Engine is running]
●Cooling fan is not operating
●Cooling fan is operating at low speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating at high speed0 - 1.0V
29 B/P Fuel pump relay[Ignition switch “ON”]
●For 1 seconds after turning ignition switch “ON”
[Engine is running]0 - 1.0V
[Ignition switch “ON”]
●More than 1 seconds after turning ignition switch
“ON”.BATTERY VOLTAGE
(11 - 14V)
30 PU/WAir conditioner cut
signal[Engine is running]
●Both A/C switch and blower switch are “ON”
(Compressor operates).Approximately 0V
[Engine is running]
●A/C switch is “ON”
(Compressor not operates).Approximately 4.6V
33B/W
(With A/T)
W
(With M/T)CAN communication
line[Ignition switch “ON”]Approximately 2.6V
Output voltage varies with the
communication status.
34L/R
(With A/T)
R
(With M/T)CAN communication
line[Ignition switch “ON”]Approximately 2.4V
Output voltage varies with the
communication status.
36 L/OR Tachometer signal[Engine is running]
●Warm-up condition
●Idle speed6 - 7V
[Engine is running]
●Engine speed is 2,500 rpm6 - 7V
37 LGCooling fan relay
(Low)[Engine is running]
●Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating0 - 1.0V
40 P Stop lamp switch[Engine is running]
●Brake pedal releasedApproximately 0V
[Engine is running]
●Brake pedal depressedBATTERY VOLTAGE
(11 - 14V)
41 B/Y Start signal[Ignition switch “ON”]Approximately 0V
[Ignition switch “START”]9 - 14V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0523E
PBIB0524E
TROUBLE DIAGNOSIS
EC-827
[QR20(WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-780
.
CONSULT-II INSPECTION PROCEDURE
1. Turn ignition switch OFF.
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)××××
Camshaft position sensor (PHASE)×
Mass air flow sensor×××
Engine coolant temperature sensor×××××
Heated oxygen sensor 1×××××
Heated oxygen sensor 2×××××
Wheel sensor××××
Accelerator pedal position sensor×××
Throttle position sensor×××
Intake air temperature sensor×××
Knock sensor×
Refrigerant pressure sensor××
Ignition switch (start signal)××
Closed throttle position switch
(accelerator pedal position sensor
signal)××
Air conditioner switch××
Park/neutral position (PNP) switch×××
Stop lamp switch×××
Power steering pressure sensor×××
Battery voltage××
Load signal××
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Injectors×× ×
Power transistor (Ignition timing)×× ×
Throttle control motor relay×××
EVAP canister purge volume con-
trol solenoid valve××××
Air conditioner relay××
Fuel pump relay××××
Cooling fan relay××××
Heated oxygen sensor 1 heater××××
Heated oxygen sensor 2 heater××××
Intake valve timing control solenoid
valve××××
Calculated load value×××
EC-830
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
DATA MONITOR MODE
Monitored Item
×: Applicable
Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks
ENG SPEED [rpm]××
●Indicates the engine speed computed
from the signals of the crankshaft posi-
tion sensor (POS) and camshaft posi-
tion sensor (PHASE).●Accuracy becomes poor if engine
speed drops below the idle rpm.
●If the signal is interrupted while the
engine is running, an abnormal
value may be indicated.
MAS A/F SE-B1 [V]××
●The signal voltage of the mass air flow
sensor is displayed.●When the engine is stopped, a
certain value is indicated.
COOLAN TEMP/S
[°C] or [°F]××
●The engine coolant temperature (deter-
mined by the signal voltage of the
engine coolant temperature sensor) is
displayed.
●When the engine coolant tempera-
ture sensor is open or short-cir-
cuited, ECM enters fail-safe mode.
The engine coolant temperature
determined by the ECM is dis-
played.
HO2S1 (B1) [V]××
●The signal voltage of the heated oxygen
sensor 1 is displayed.
HO2S2 (B1) [V]××
●The signal voltage of the heated oxygen
sensor 2 is displayed.
HO2S1 MNTR (B1)
[RICH/LEAN]××
●Display of heated oxygen sensor 1 sig-
nal during air-fuel ratio feedback control:
RICH ... means the mixture became
“rich”, and control is being affected
toward a leaner mixture.
LEAN ... means the mixture became
“lean”, and control is being affected
toward a rich mixture.●After turning ON the ignition
switch, “RICH” is displayed until
air-fuel mixture ratio feedback
control begins.
●When the air-fuel ratio feedback is
clamped, the value just before the
clamping is displayed continu-
ously.
HO2S2 MNTR (B1)
[RICH/LEAN]×
●Display of heated oxygen sensor 2 sig-
nal:
RICH ... means the amount of oxygen
after three way catalyst is relatively
small.
LEAN ... means the amount of oxygen
after three way catalyst is relatively
large.
●When the engine is stopped, a
certain value is indicated.
VHCL SPEED SE
[km/h] or [mph]××
●The vehicle speed computed from the
vehicle speed signal is displayed.
BATTERY VOLT
[V]××
●The power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V]××
●The accelerator pedal position sensor
signal voltage is displayed.
ACCEL SEN 2 [V]×
THRTL SEN 1 [V]××
●The throttle position sensor signal volt-
age is displayed.
THRTL SEN 2 [V]×
INT/A TEMP SE
[°C] or [°F]××
●The intake air temperature (determined
by the signal voltage of the intake air
temperature sensor) is indicated.
START SIGNAL
[ON/OFF]××
●Indicates [ON/OFF] condition from the
starter signal.●After starting the engine, [OFF] is
displayed regardless of the starter
signal.
TROUBLE DIAGNOSIS
EC-833
[QR20(WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
NOTE:
●Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
DATA MONITOR (SPEC) MODE
Monitored Item
NOTE:
●Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
CAN COMM
[OK/NG]×
●Indicates the communication condition
of CAN communication line.●These items are not displayed in
“SELECTION FROM MENU”
mode. CAN CIRC 1
[OK/UNKWN]×
CAN CIRC 2
[OK/UNKWN]×
CAN CIRC 3
[OK/UNKWN]×
CAN CIRC 4
[OK/UNKWN]×
CAN CIRC 5
[OK/UNKWN]× Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]×
●Indicates the engine speed computed
from the signasl of the crankshaft posi-
tion sensor (POS) and camshaft position
sensor (PHASE).
MAS A/F SE-B1 [V]××
●The signal voltage of the mass air flow
sensor specification is displayed.●When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]
●“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
●When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]×
●The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.●When engine is running specification
range is indicated.
●This data also includes the data for the
air-fuel ratio learning control.
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
●Engine: Return to the original
trouble condition
●Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Fuel injectors
●Heated oxygen sensor 1
IGNITION TIM-
ING
●Engine: Return to the original
trouble condition
●Timing light: Set
●Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Perform “Idle Air Volume Learn-
ing”.
EC-834
[QR20(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-781, "SYSTEM READINESS TEST (SRT) CODE" .
SRT Work Support Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC Work Support Mode
POWER BAL-
ANCE
●Engine: After warming up, idle
the engine.
●A/C switch “OFF”
●Shift lever “N”
●Cut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.
●Harness and connectors
●Compression
●Fuel injectors
●Power transistor
●Spark plugs
●Ignition coils
COOLING FAN
●Ignition switch: ON
●Turn the cooling fan “ON” and
“OFF” with CONSULT-II.Cooling fan moves and stops.
●Harness and connectors
●Cooling fan relay
●Cooling fan motor
ENG COOLANT
TEMP
●Engine: Return to the original
trouble condition
●Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Engine coolant temperature sen-
sor
●Fuel injectors
FUEL PUMP
RELAY
●Ignition switch: ON (Engine
stopped)
●Turn the fuel pump relay “ON”
and “OFF” using CONSULT-II
and listen to operating sound.Fuel pump relay makes the operat-
ing sound.●Harness and connectors
●Fuel pump relay
PURG VOL
CONT/V
●Engine: After warming up, run
engine at 1,500 rpm.
●Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.E ngi ne s p eed c hange s ac c o rd in g to
the opening percent.●Harness and connectors
●Solenoid valve
V/T ASSIGN
ANGLE
●Engine: Return to the original
trouble condition
●Change intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Intake valve timing control sole-
noid valve TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
Test mode Test item Condition Reference page
HO2S1HO2S1 (B1) P0133
Refer to corresponding
trouble diagnosis for
DTC.EC-905
HO2S1 (B1) P0134EC-914
HO2S1 (B1) P1143EC-1023
HO2S1 (B1) P1144EC-1029
HO2S2HO2S2 (B1) P0139EC-927HO2S2 (B1) P1146EC-1035
HO2S2 (B1) P1147EC-1042