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FRONT WHEEL HUB AND KNUCKLE
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FRONT WHEEL HUB AND KNUCKLEPFP:40202
On-Vehicle InspectionEDS0005R
Inspect to check that there is no excessive play, cracking, wear, o r
other damage to front axle.
●Turn front wheels (left/right) and check the play.
●Check that no nails or other foreign objects are embedded.
●Retighten all axle nuts and bolts to the specified torque.
FRONT WHEEL BEARINGS
With the vehicle raised, inspect the following.
●Move wheel hub in the axial direction by hand. Check that there is no looseness of front wheel bearings.
●Rotate wheel hub and check that there is no unusual noise or other irregular conditions. If there are any
irregular conditions, replace the wheel bearing.
Removal and InstallationEDS0005S
REMOVAL
1. Remove tire. Remove brake hose lock plate from strut.
2. Remove brake caliper from steering knuckle. Hang it in a place where it will not interfere with work.
CAUTION:
Avoid depressing the brake pedal with brake caliper removed.
3. Remove ABS wheel speed sensor from steering knuckle.
CAUTION:
Do not pull on ABS wheel speed sensor harness.
SMA525A
Axial end play : 0.05 mm (0.002 in)
1. Steering knuckle 2. Splash guard 3. Wheel bearing assembly
4. Snap ring 5. Wheel hub 6. Hub bolt
7. Cotter pin
SDIA0131E
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FRONT DRIVE SHAFT
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FRONT DRIVE SHAFTPFP:39100
Removal and InstallationEDS0005U
REMOVAL
1. Remove cotter pin. Use a hub lock nut wrench to remove lock
nuts.
2. Remove ABS wheel speed sensor from steering knuckle.
3. Use a pitman arm puller to remove tie rod from steering knuckle.
4. Remove lock plate from strut. Disconnect brake hose from strut.
5. Remove steering knuckle and strut installation bolt.
CAUTION:
Do not apply an excessive angle (22° or more) to drive shaft
joint. Firmly support steering knuckle so that slide joint is
not excessively extended.
6. Use a puller to remove drive shaft from steering knuckle.
7. As shown in the figure, use a wheel wrench or other tool to
remove drive shaft from transaxle.
CAUTION:
●When removing drive shaft from vehicle, be careful to
avoid interfering with brake hose, ABS wheel speed sen-
sor harness, and other parts.
●When removing drive shaft, do not apply an excessive
angle (22° or more) to drive shaft joint. Also be careful
not to excessively extend slide joint.
●Do not lift drive shaft, with axle attached, by grasping
counter shaft only.
●Do not allow drive shaft, with transaxle inserted, to hang down without support for counter
shaft, wheel joints, and other parts.
SDIA1390E
SFA649A
MAA0384D
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FAX-12
FRONT DRIVE SHAFT
●When the drive shafts listed below have been removed, check that a circular clip is attached to the end.
×: Applicable
–: Not applicable
●Remove installation bolt from right-side drive shaft support bearing bracket. Then remove bracket from
engine.
●Remove installation bolt from right-side drive shaft and remove drive shaft from side shaft.
INSPECTION AFTER REMOVAL
●Move joint in up/down, left/right, and axial directions. Check for
motion that is not smooth and for significant looseness.
●Check for cracking and damage of boots, and for grease leak-
age.
INSTALLATION
●Install support bearing bracket onto engine and tighten installation bolts to specified torque.
●Install drive shaft to side shaft and tighten installation bolts to specified torque.
1. In order to prevent damage to differential side oil seal, first fit a
protector onto oil seal before inserting drive shaft. Slide drive
shaft slide joint and tap with a hammer to install securely.
CAUTION:
Be sure to check that circular clip is securely fastened.
2. Insert drive shaft into steering knuckle. Install lock nut and then
temporarily tighten lock nuts.
3. Install installation bolt for steering knuckle and strut.
4. Use lock plate to fix brake hose to strut.
5. Install tie rod to steering knuckle.
6. Install ABS wheel speed sensor.
7. Tighten lock nuts to specified torque.
8. Install cotter pin.
CAUTION:
Discard the old cotter pin; replace with a new one.
Engine typeDrive shaft with circular clip
Right Left
QR20DE and QR25DE –×
YD22DDTi –×
RAA0030D
Model type Protector SST No.
RH KV38107800
LH KV38105500
SDIA0593E
SDIA0603E
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FAX-14
FRONT DRIVE SHAFT
Wheel Side
●As shown in the figure, use a bearing replacer and puller to
remove sensor rotor from drive shaft.
CAUTION:
Aside from sensor rotor, this part cannot be disassembled.
Do not attempt to disassemble it.
INSPECTION AFTER DISASSEMBLY
Shaft
●Replace shaft if there is any runout, cracking or damage.
Boot and Boot Band
●Replace boot if there are any cracks.
CAUTION:
For the wheel side, boot must be replaced together with drive shaft assembly.
●Once removed, boot bands must be replaced with new ones
Joint Sub-Assembly (Fixed Joint)
CAUTION:
Joint sub-assembly cannot be disassembled. Do not attempt to disassemble it.
Joint Assembly (Transaxle Side)
S-type sliding joints
●If there is scratching or wear of housing roller contact surface or spider roller contact surface, replace
housing and spider assembly.
●If there is circumferential looseness or rough rotation of spider roller, replace spider assembly.
●If there are any irregular conditions of joint assembly component parts, replace the joint assembly.
●For housing replacement, spider assembly and joint assembly are a set.
●As shown in the figure, the spider roller has a stamped number
which corresponds to a part number. Select a suitable replace-
ment part with the same stamp number from the table below.
Joint Assembly (Wheel Side)
CAUTION:
Joint assembly cannot be disassembled. Do not attempt to disassemble it.
SDIA0595E
SDIA0596E
Stamped No. Part No. Model
0 39720 8H300
SS86, SS86F, SS86F+B 1 39720 8H301
2 39720 8H302
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FAX-16
FRONT DRIVE SHAFT
9. Secure big and small ends of boot with new boot bands as
shown in figure.
CAUTION:
Rotate housing and check that boot installation position
does not change. If position changes, reinstall boot bands.
Wheel Side
1. Use a drift to press-fit sensor rotor into joint sub-assembly.
CAUTION:
●Discard the old sensor rotor; replace with a new one.
●Joint assembly cannot be disassembled. Do not attempt
to disassemble it.
Dynamic Damper
●When dynamic damper has been removed, secure with bands
as shown in the figure so that measurements from fixed-joint
side are as listed below.
CAUTION:
Discard the old dynamic damper: replace with a new one.
Mounting Dimensions
SDIA0601E
SDIA0619E
FAC0156D
Drive shaft model Applied model Specification Dimension A Dimension B
ZF100SS86 All Left 207 - 213 mm (0.15 - 0.39 in) 70 mm (2.76 in)
ZF100SS86F RHD: QR20E A/T models
Right267 -273 mm (10.51 - 10.75 in) 68 mm (2.68 in)
ZF100SS86F+BLHD: QR20DE A/T models
RHD: QR25DE A/T models
QR25DE: M/T models207 - 213 mm (0.15 - 0.39 in)70 mm (2.76 in)
QR20DE/YD22DDTi: M/T models 50 mm (1.97 in)
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WHEEL HUB (4WD)
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2. Remove wheel hub lock nuts.
CAUTION:
Discard the old hub lock nuts; replace with new ones.
3. Remove brake caliper from axle housing and hang it up some-
where.
CAUTION:
Avoid depressing the brake pedal while the brake caliper is
removed.
4. Remove disc rotor and parking brake assembly from back plate
and axle housing.
5. Remove ABS wheel speed sensor from axle housing.
6. Remove axle housing from strut.
7. Remove nut and bolt from axle housing side of radius rod.
8. Remove nuts and bolts from axle housing sides of front and rear parallel links. Remove axle housing from
vehicle.
INSTALLATION
●Refer to component parts drawing for tightening torque. For installation, follow removal procedure in
reverse order.
Disassembly and AssemblyEDS00067
DISASSEMBLY
1. Set axle housing on bench vise. As shown in the figure, use
attachment and sliding hammer to remove wheel hub from axle
housing.
CAUTION:
When placing onto bench vise, be careful not to damage
strut mounting surface of steering knuckle. Use an alumi-
num plate or another suitable tool.
2. Use a bearing replace, puller, and adapter to remove inner race
of outer-wheel bearing from wheel hub.
3. Remove back plate installation bolt and anchor block. Remove
back plate from axle housing. Refer to PB-5, "
Components"
4. Use a flat-bladed screwdriver or similar tool to remove snap ring.
5. Use a drift to remove wheel bearing from axle housing.
SRA711A
FAC0104D
SDIA0154E
SDIA0155E
Page 2976 of 3833
RAX-10
REAR DRIVE SHAFT
Disassembly and Assembly
EDS000FM
DISASSEMBLY
Final Drive Side
1. Remove boot bands.
2. Fix shaft to bench vise.
CAUTION:
When fixing shaft to bench vise, be sure to protect it with a copper or aluminum sheet.
3. Make alignment marks on shaft and spider assembly.
CAUTION:
Use paint or similar substance for alignment marks. Do not
scratch the surface.
4. Remove snap ring. Remove spider assembly from shaft.
5. Remove boot from shaft.
Wheel Side
1. As shown in the figure, use a bearing replacer and puller to
remove sensor rotor from drive shaft.
2. Fix shaft to bench vise.
CAUTION:
When fixing shaft to bench vise, be sure to protect it with a
copper or aluminum sheet.
3. Remove boot bands. Remove boot from joint sub-assembly.
1. Sensor rotor 2. Joint sub assembly 3. Circular clip
4. Boot bands 5. Boot 6. Shaft
7. Boot 8. Boot bands 9. Spider assembly
10. Snap ring 11. Housing (Slide joint) 12. Circular clip
SDIA0605E
SDIA0594E
SDIA0595E
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REAR DRIVE SHAFT
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8. Check that boot installation length “L” is the length indicated
below. Insert a flat-bladed screwdriver or similar tool into smaller
side of boot. Remove air from boot to prevent boot deformation.
CAUTION:
●Boot may break if boot installation length is less than
standard value.
●Be careful that screwdriver tip does not contact inside
surface of boot.
9. Secure big and small ends of boot with new boot bands as
shown in figure.
CAUTION:
Rotate housing and check that boot installation position
does not change. If position changes, reinstall boot bands.
Wheel Side
1. Use a drift to press-fit sensor rotor into joint sub-assembly.
CAUTION:
Discard the old sensor rotor; replace with a new one.
2. Wind serrated part of drive shaft with tape. Install boot band and
boot to shaft. Be careful not to damage boot.
CAUTION:
Discard the old boot band and boot; replace with new ones.
3. Remove protective tape wound around serrated part of shaft.Boot installation length:
78.6 - 80.6 mm (3.094 - 3.173 in)
SDIA0600E
SFA395
SDIA0602E
SDIA0597E