AT-396
[ALL]
LINE PRESSURE SOLENOID VALVE
LINE PRESSURE SOLENOID VALVE
PFP:31940
DescriptionECS004UF
The line pressure solenoid valve regulates the oil pump discharge
pressure to suit the driving condition in response to a signal sent
from the TCM.
The line pressure duty cycle value is not consistent when the
closed throttle position switch is “ON”. To confirm the line
pressure duty cycle at low pressure, the accelerator (throttle)
should be open until the closed throttle position switch is
“OFF”.
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Specification data are reference values.
NOTE:
The line pressure duty cycle value is not consistent when the closed throttle position switch is “ON”. To confirm the line pressure duty
cycle at low pressure, the accelerator (throttle) should be open until the closed throttle position switch is “OFF”.
TCM TERMINALS AND REFERENCE VALUE
Remarks: Specification data are reference values.
ON BOARD DIAGNOSIS LOGIC
SELF-DIAGNOSIS CODE CONFIRMATION PROCEDURE
After the repair, perform the following procedure to confirm the malfunction is eliminated.
SCIA0735E
Monitor item Condition Specification
Line pressure solenoid valve dutySmall throttle opening
(Low line pressure)
↓
Large throttle opening
(High line pressure)Approximately 24%
↓
Approximately 95%
Te r m i -
nal No.Wire color Item ConditionJudgement stan-
dard
(Approx.)
1R/WLine pressure
solenoid valveWhen releasing accelerator pedal
after warming up engine.1.5 - 3.0V
When depressing accelerator pedal
fully after warming up engine.0V
2P/BLine pressure
solenoid valve
(with dropping
resistor)When releasing accelerator pedal
after warming up engine.5 - 14V
When depressing accelerator pedal
fully after warming up engine.0V
Diagnostic trouble code Malfunction is detected when... Check items (Possible cause)
: LINE PRESSURE S/V
TCM detects an improper voltage drop
when it tries to operate the solenoid valve.
●Harness or connectors
(The solenoid circuit is open or shorted.)
●Line pressure solenoid valve
: 10th judgement flicker
DISASSEMBLY
AT-427
[ALL]
D
E
F
G
H
I
J
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L
MA
B
AT
5. Set manual shaft to position P.
6. Remove park/neutral position (PNP) switch.
7. Remove oil pan and oil pan gasket.
●Do not reuse oil pan bolts.
8. Check foreign materials in oil pan to help determine causes of
malfunction. If the fluid is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
●If frictional material is detected, replace radiator after
repair of A/T. Refer to CO-11, "
RADIATOR" .
9. Remove control valve assembly according to the following pro-
cedures.
a. Remove control valve assembly mounting bolts I , X and
●.
b. Remove snap ring from terminal body.
SAT023JA
SAT003F
SAT004F
SCIA0800E
REPAIR FOR COMPONENT PARTS
AT-449
[ALL]
D
E
F
G
H
I
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MA
B
AT
DISASSEMBLY
Disassemble upper, inter and lower bodies.
Bolt length, number and location:
f: Reamer bolt and nut.
1. Remove bolts a , d and nut f and remove oil strainer from con-
trol valve assembly.
2. Remove solenoid valve assembly and line pressure solenoid
valve from control valve assembly.
Bolt symbolabcde f g
Bolt length “ ” mm (in)
13.5
(0.531)58.0
(2.283)40.0
(1.575)66.0
(2.598)33.0
(1.299)78.0
(3.071)18.0
(0.709)
Number of bolts 6 3 6 11 2 2 1
SAT704J
AAT780
SAT062F
AT-452
[ALL]
REPAIR FOR COMPONENT PARTS
●Check to see that retainer plates are properly positioned in
upper body.
●Be careful not to lose these parts.
Oil Strainer
●Check wire netting of oil strainer for damage.
Shift Solenoid Valves “A” and “B”, Line Pressure Solenoid Valve, Torque Converter Clutch
Solenoid Valve and Overrun Clutch Solenoid Valve
●Measure resistance.
●Except for EURO-OBD:
●For shift solenoid valve A, refer to AT- 3 6 7 , "SHIFT SOLENOID
VALVE A" .
●For shift solenoid valve B, refer to AT- 3 7 2 , "SHIFT SOLENOID
VALVE B" .
●For line pressure solenoid valve, refer to AT- 3 9 6 , "LINE PRES-
SURE SOLENOID VALVE" .
●For torque converter clutch solenoid valve, refer to AT- 3 8 1 ,
"TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
●For overrun clutch solenoid valve, refer to AT- 3 7 7 , "OVERRUN
CLUTCH SOLENOID VALVE" .
●EURO-OBD:
●For shift solenoid valve A, refer to AT- 1 7 0 , "DTC P0750 SHIFT SOLENOID VALVE A" .
●For shift solenoid valve B, refer to AT- 1 7 5 , "DTC P0755 SHIFT SOLENOID VALVE B" .
●For line pressure solenoid valve, refer to AT- 1 6 3 , "DTC P0745 LINE PRESSURE SOLENOID VALVE" .
●For torque converter clutch solenoid valve, refer to AT- 1 5 8 , "DTC P0740 TORQUE CONVERTER
CLUTCH SOLENOID VALVE" .
●For overrun clutch solenoid valve, refer to AT- 1 8 5 , "DTC P1760 OVERRUN CLUTCH SOLENOID VALVE"
.
Oil Cooler Relief Valve Spring
●Check springs for damage or deformation.
●Measure free length and outer diameter.
SAT551G
SCIA0805E
Inspection standard: Refer to AT- 5 2 1 , "SERVICE DATA
AND SPECIFICATIONS (SDS)" .
SAT138D
AT-456
[ALL]
REPAIR FOR COMPONENT PARTS
a. Install and tighten bolts b to specified torque.
b. Install solenoid valve assembly and line pressure solenoid valve
to lower body.
c. Set oil strainer, then tighten bolts a , c , d and nuts f to specified
torque.
d. Tighten bolts e to specified torque. : 7 - 9 N-m (0.7 - 0.9 kg-m, 61 - 78 in-lb)
SAT081FA
SAT062F
: 7 - 9 N-m (0.7 - 0.9 kg-m, 61 - 78 in-lb)
SAT083FA
: 3.4 - 4.4 N-m (0.35 - 0.45 kg-m, 30.4 - 39.1 in-lb)
SAT084F
AT-522
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
Stall Revolution
ECS004MK
Line PressureECS004ML
Control ValvesECS004MM
CONTROL VALVE AND PLUG RETURN SPRINGS
For 85X23 model
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information. EngineStall revolutio n
rpm
QR20DE 2,450 - 2,950
QR25DE 2,300 - 2,750
Engine speed
rpmLine pressure kPa (kg/cm2 , psi)
D, 2 and 1 positions R position
Idle 500 (5.1, 73) 778 (7.9, 113)
Stall 1,233 (12.6, 179) 1,918 (19.6, 278)
PartsItem
Part No.* Free length Outer diameter
Upper body23 Pilot valve spring 31742-3AX03 38.98 (1.535) 8.9 (0.350)
7 1-2 accumulator valve spring 31742-3AX00 20.5 (0.807) 6.95 (0.274)
28 1-2 accumulator piston spring 31742-85X02 55.60 (2.189) 19.6 (0.772)
33 1st reducing valve spring 31742-80X05 27.0 (1.063) 7.0 (0.276)
35 3-2 timing valve spring 31736-01X00 23.0 (0.906) 6.65 (0.262)
18 Overrun clutch reducing valve spring 31742-80X15 37.5 (1.476) 6.9 (0.272)
16 Torque converter relief valve spring 31742-80X07 31.0 (1.220) 9.0 (0.354)
11 Torque converter clutch control valve 31742-85X00 56.98 (2.243)6.5 (0.256)
3 Cooler check valve spring 31742-85X01 29.4 (1.157) 6.0 (0.236)
Lower body15 Pressure regulator valve spring 31742-80X13 45.0 (1.772) 15.0 (0.591)
20 Overrun clutch control valve spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
24 Accumulator control valve spring 31742-80X02 22.0 (0.866) 6.5 (0.256)
29 Shift valve A spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
32 Shuttle valve spring 31762-41X04 51.0 (2.008) 5.65 (0.222)
12 Shift valve B spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
7
Pressure modifier valve spring31742-41X15 30.5 (1.201) 9.8 (0.386)
3 31742-80X16 32.0 (1.260) 6.9 (0.272)
— Oil cooler relief valve spring 31872-31X00 17.02 (0.670) 8.0 (0.315)
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-523
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
For 85X64 model
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
AccumulatorECS004MN
O-RING
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information. PartsItem
Part No.* Free length Outer diameter
Upper body23 Pilot valve spring 31742-3AX03 38.98 (1.535) 8.9 (0.350)
7 1-2 accumulator valve spring 31742-3AX00 20.5 (0.807) 6.95 (0.274)
28 1-2 accumulator piston spring 31742-3AX08 55.26 (2.176) 19.6 (0.772)
33 1st reducing valve spring 31742-80X05 27.0 (1.063) 7.0 (0.276)
35 3-2 timing valve spring 31736-01X00 23.29 (0.917) 6.65 (0.262)
18 Overrun clutch reducing valve spring 31742-80X15 37.5 (1.476) 6.9 (0.272)
16 Torque converter relief valve spring 31742-80X07 31.0 (1.220) 9.0 (0.354)
11 Torque converter clutch control valve spring 31742-85X00 56.98 (2.243) 6.5 (0.256)
3 Cooler check valve spring 31742-85X01 29.4 (1.157) 6.0 (0.236)
Lower body15 Pressure regulator valve spring 31742-80X13 45.0 (1.772) 15.0 (0.591)
20 Overrun clutch control valve spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
24 Accumulator control valve spring 31742-80X02 22.0 (0.866) 6.5 (0.256)
29 Shift valve A spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
32 Shuttle valve spring 31762-41X04 51.0 (2.008) 5.65 (0.222)
12 Shift valve B spring 31762-80X00 21.7 (0.854) 7.0 (0.276)
7
Pressure modifier valve spring31742-41X15 30.5 (1.201) 9.8 (0.386)
3 31742-80X16 32.0 (1.260) 6.9 (0.272)
— Oil cooler relief valve spring 31872-31X00 17.02 (0.670) 8.0 (0.315)
Accumulator Part No.*Inner diameter
(Small)Part No.*Inner diameter
(Large)
Servo release accumulator 31526 41X03 26.9 (1.059) 31526 41X02 44.2 (1.740)
N-D accumulator 31526 31X08 34.6 (1.362) 31672 21X00 39.4 (1.551)
ALL MODE 4X4 SYSTEM
TF-31
C
E
F
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H
I
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MA
B
TF
4WD MODE SWITCH
AUTO mode (AUTO indicator lamp ON)
●Electronic control allows optimal distribution of torque to front/rear wheels to match road conditions.
●Makes possible stable driving, with no wheel spin, on snowy roads or other slippery surfaces.
●On roads which do not require 4WD, it contributes to improved fuel economy by driving in conditions close
to front-wheel drive.
●Sensors determine the vehicle's turning condition, and in response tight cornering/braking are controlled
by distributing optimum torque to rear wheels.
NOTE:
●When driving in AUTO mode or LOCK mode, if there is a large difference between front and rear wheel
speed which continues for a long time, oil temperature of drive system parts becomes too high and 4WD
warning lamp flashes rapidly. (When 4WD warning lamp flashes, vehicle changes to front-wheel drive
conditions.)
● When driving in AUTO mode, 4WD warning lamp may flash slowly if there is a significant difference in
pressure or wear between tires. At this time, vehicle performance is not fully available and cautious driving
is required. (Continues until engine is turned OFF.)
●If 4WD warning lamp is flashing rapidly, stop vehicle and allow it to idle for some time. Flashing will stop
and AUTO mode will be restored.
●If the warning lamp flashes slowly during driving but remains OFF after engine is restarted, the system is
normal. If it again flashes slowly after driving for some time, vehicle must be inspected.
●When the difference of revolution speed between the front and rear wheel with AUTO mode the shift
switch occasionally changes to LOCK mode automatically. This is not malfunction.
LOCK mode (LOCK indicator lamp and AUTO indicator lamp ON)
●Front/rear wheel torque distribution is fixed, ensuring stable driving when climbing slopes.
●When LOCK mode is selected, vehicle will switch automatically to AUTO mode if vehicle speed increases.
If vehicle speed then decreases, the vehicle automatically returns to direct 4-wheel driving conditions.
NOTE:
If there is a significant difference in pressure or wear between tires, full vehicle performance is not available.
Tire conditions are detected, and LOCK mode may be prohibited, or else speeds at which LOCK mode is
enabled may be restricted.
2WD mode (indicator lamps OFF)
Vehicle is in front-wheel drive.
NOTE:
● If front wheels are slipping in 2WD mode, do not switch to AUTO or LOCK. This can cause difficulties for
the system.
● The shift switch even if the shift switch is in 2WD mode, the sift switch occasionally automatically change
to 4WD mode depending on the driving condition (For example; Depressing the acceleration firmly). this is
not malfunction. How ever, 4WD mode indicator lamp dose not illuminate.
4WD WARNING LAMP
Turns ON when there is a malfunction in 4WD system. It indicates that fail-safe mode is engaged and vehicle
is in 2WD.
Also turns ON when ignition switch is turned ON, for purpose of bulb check. Turns OFF approximately for 3
seconds after the engine starts if system is normal.
4WD waning lamp indiction
Condition Display 4WD warning lamp
Self-diagnosisWhen self-diagnosis is performed, indicates location of
malfunction by number of flashes.-
Lamp checkTurns ON when engine is started to check for burned-out
lamps.Turns ON when ignition switch
is turned ON. Turns OFF
approximately 3 seconds after
engine start.
4WD system malfunction Turns ON if there is malfunction in 4WD system. ON