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![NISSAN X-TRAIL 2001 Service Repair Manual FUEL SUPPLY PUMP
EM-147
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FUEL SUPPLY PUMPPFP:00018
Removal and InstallationEBS00LRP
CAUTION:
●Before removing and installing fuel supply pump, be sure to NISSAN X-TRAIL 2001 Service Repair Manual FUEL SUPPLY PUMP
EM-147
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FUEL SUPPLY PUMPPFP:00018
Removal and InstallationEBS00LRP
CAUTION:
●Before removing and installing fuel supply pump, be sure to](/manual-img/5/57405/w960_57405-196.png)
FUEL SUPPLY PUMP
EM-147
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FUEL SUPPLY PUMPPFP:00018
Removal and InstallationEBS00LRP
CAUTION:
●Before removing and installing fuel supply pump, be sure to remove sprocket. Do not loosen or
remove installation nut in the center of fuel supply pump. If loosened or removed, replace fuel
supply pump.
●After removing timing chain, do not turn crankshaft and camshaft separately, or valves will strike
piston heads.
●When installing camshafts, chain tensioners, oil seals, or other sliding parts, lubricate contacting
surfaces with new engine oil.
●Apply new engine oil to parts marked in illustration before installation.
REMOVAL
1. Remove engine coolant reservoir tank.
2. Remove charge air cooler. Refer to EM-122, "
Removal and Installation" .
3. Remove RH engine mount insulator and bracket. Refer to EM-193, "
Removal and Installation" .
4. Pull power steering reservoir tank out of brackets to move power steering piping.
CAUTION:
To avoid removing power steering reservoir tank out of brackets move it with power steering pip-
ing aside.
1. Washer 2. Fuel supply pump sprocket 3. Fuel supply pump
4. Fuel supply pump rear bracket 5. Fuel connector (Feed side) 6. Fuel connector (Return side)
7. Fuel supply pump housing 8. Coupling 9. Sprocket
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FUEL SUPPLY PUMP
EM-155
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b. Apply Genuine Liquid Gasket or equivalent (Refer to EM-111,
"Precautions For Liquid Gasket" .) on both ends of arched area
(locations where rear chain case is adjoined) as shown in the
figure.
c. Install front chain case.
●When installing, align dowel pin on oil pump case with the pin
hole.
●Install No. 6, 10 and 11 bolts with the rubber washer to the
front chain case.
d. Tighten fixing bolts in the numerical order shown in the figure.
e. After tightening all the bolts, re-tighten in the same order.
18. Install the fuel supply pump rear bracket.
●Tighten fixing bolts in the numerical order shown in the figure.
19. Connect the harness connector to fuel supply pump.
20. Install fuel hoses.
21. Hereafter, install in the reverse order of removal.
JEF370Y
JEM121G
PBIC0984E
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EM-156
[YD22DDTi]
ROCKER COVER
ROCKER COVER
PFP:13264
Removal and InstallationEBS00LRQ
REMOVAL
1. Remove charge air cooler cover. Refer to EM-122, "Removal and Installation" .
2. Remove charge air cooler and bracket.
3. Disconnect harness connector from injection nozzle.
4. Following steps below, remove injection tube.
a. Put a paint mark or tag on injection tubes to identify each cylinder.
●Use a fuel-resistant method.
b. Remove injection tubes in order of 2-1-4-3 individually.
CAUTION:
Be careful not to allow leaked fuel to contaminate engine compartment. Especially, ensure to keep
engine mount insulator clear of fuel.
5. Remove injection nozzle oil seal.
●Using a slotted screwdriver, pry flange to remove oil seal.
PBIC0760E
1. Nozzle oil seal 2. Oil filler cap 3. Gasket
4. Rocker cover
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ROCKER COVER
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6. Remove rocker cover.
●Loosen holding bolts in the reverse order of that shown in the
figure and remove.
INSTALLATION
1. Apply 3.0 mm (0.118 in) dia. of Genuine Liquid Gasket or equiv-
alent (Refer to EM-111, "
Precautions For Liquid Gasket" .) on
locations shown in the figure.
2. Tighten holding bolts in the numerical order shown in the figure.
●Re-tighten to the same torque in the same order as above.
3. Install nozzle oil seal.
●Insert it straight until flange fully contacts cylinder head.
4. Install remaining parts in reverse order removal.
5. Before starting engine, bleed air from fuel piping. Refer to FL-16,
"Air Bleeding" .
INSPECTION AFTER INSTALLATION
Start engine and increase engine speed to check for fuel leak.
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JEM248G
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![NISSAN X-TRAIL 2001 Service Repair Manual EM-158
[YD22DDTi]
CAMSHAFT
CAMSHAFT
PFP:13001
Removal and InstallationEBS00LRR
CAUTION:
Apply new engine oil to parts marked in illustration before installation.
●This engine will have a different v NISSAN X-TRAIL 2001 Service Repair Manual EM-158
[YD22DDTi]
CAMSHAFT
CAMSHAFT
PFP:13001
Removal and InstallationEBS00LRR
CAUTION:
Apply new engine oil to parts marked in illustration before installation.
●This engine will have a different v](/manual-img/5/57405/w960_57405-207.png)
EM-158
[YD22DDTi]
CAMSHAFT
CAMSHAFT
PFP:13001
Removal and InstallationEBS00LRR
CAUTION:
Apply new engine oil to parts marked in illustration before installation.
●This engine will have a different valve arrangement from normal
DOHC 4-valve type engines. As both camshafts on this engine
have intake and exhaust camshafts, in this chapter they are
named as follows:
●Refer to the figure for intake and exhaust valve arrangement.
(The camshafts have, alternately, either an intake valve or an
exhaust valve.)
REMOVAL
1. Drain engine coolant. Refer to CO-29, "Changing Engine Coolant" .
2. Remove charge air cooler. Refer to EM-122, "
Removal and Installation" .
3. Remove air duct and air inlet pipe. Refer to EM-120, "
Removal and Installation" .
4. Remove rocker cover. Refer to EM-156, "
Removal and Installation" .
5. Remove vacuum pump. Refer to EM-139, "
Removal and Installation" .
6. Remove injection tube and fuel injector. Refer to EM-144, "
Removal and Installation" .
7. Remove secondary timing chain. Refer to EM-167, "
Removal and Installation" .
SBIA0177E
1. Camshaft bracket 2. Camshaft (right side) 3. Camshaft (left side)
4. Camshaft sprocket (right side) 5. Camshaft sprocket (left side)6. Adjusting shim
7. Valve lifter 8. Cylinder head
Camshaft (Right side) : Intake manifold side
Camshaft (Left side) : Exhaust manifold side
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![NISSAN X-TRAIL 2001 Service Repair Manual EM-160
[YD22DDTi]
CAMSHAFT
Camshaft Oil Clearance
Measure by using a micrometer.
Camshaft Bracket Inner Diameter
●Install camshaft bracket and tighten bolts to the specified torque.
●Measure inne NISSAN X-TRAIL 2001 Service Repair Manual EM-160
[YD22DDTi]
CAMSHAFT
Camshaft Oil Clearance
Measure by using a micrometer.
Camshaft Bracket Inner Diameter
●Install camshaft bracket and tighten bolts to the specified torque.
●Measure inne](/manual-img/5/57405/w960_57405-209.png)
EM-160
[YD22DDTi]
CAMSHAFT
Camshaft Oil Clearance
Measure by using a micrometer.
Camshaft Bracket Inner Diameter
●Install camshaft bracket and tighten bolts to the specified torque.
●Measure inner diameter of camshaft bracket using an inside
micrometer.
Camshaft Oil Clearance Calculations
(Oil clearance) = (Camshaft bracket inner diameter) – (Camshaft journal outer diameter)
●If it exceeds the standard value, refer to the standard value of each unit, then replace the camshaft and/or
cylinder head.
NOTE:
As the camshaft bracket is manufactured with the cylinder head, it is impossible to replace only the cam-
shaft bracket.
Camshaft End Play
●Set the dial gauge to the front end of the camshaft. Measure the
end play by moving the camshaft in the direction of the axle.
●If end play exceeds the limit, replace camshaft and measure
camshaft end play again.
●If end play still exceeds the limit after replacing camshaft,
replace cylinder head.Camshaft journal outer diameter:
S t a n d a r d :
N0. 1 : 30.435 - 30.455 mm
(1.1982 - 1.1990 in)
N0. 2, 3, 4, 5 : 23.935 - 23.955 mm
(0.9423 - 0.9431 in)
SEM012A
Camshaft bracket inner diameter:
Standard:
NO. 1 : 30.500 - 30.521 mm
(1.2008 - 1.2016 in)
NO. 2, 3, 4, 5 : 24.000 - 24.021 mm
(0.9449 - 0.9457 in)
JEM162G
Standard : 0.045 - 0.086 mm (0.0018 - 0.0034 in)
Standard : 0.070 - 0.148 mm (0.0028 - 0.0058 in)
Limit : 0.24 mm (0.0094 in)
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![NISSAN X-TRAIL 2001 Service Repair Manual CAMSHAFT
EM-163
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Va l v e C l e a r a n c eEBS00LRS
INSPECTION
●When the camshaft or parts in connection with valves are
removed or replaced, and a NISSAN X-TRAIL 2001 Service Repair Manual CAMSHAFT
EM-163
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Va l v e C l e a r a n c eEBS00LRS
INSPECTION
●When the camshaft or parts in connection with valves are
removed or replaced, and a](/manual-img/5/57405/w960_57405-212.png)
CAMSHAFT
EM-163
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Va l v e C l e a r a n c eEBS00LRS
INSPECTION
●When the camshaft or parts in connection with valves are
removed or replaced, and a malfunction has occurred (poor
starting, idling, or other malfunction) due to the misadjustment of
the valve clearance, inspect as follows.
●Inspect and adjust when the engine is cool (at normal tempera-
ture).
●Be careful of the intake and exhaust valve arrangement. The
valve arrangement is different from that in a normal engine.
NOTE:
The camshafts have, alternately, either an intake valve or an
exhaust valve.(Refer to illustration)
1. Drain engine coolant. Refer to CO-29, "
Changing Engine Coolant" .
2. Remove charge air cooler. Refer to EM-122, "
Removal and Installation" .
3. Remove air duct and air inlet pipe. Refer to EM-120, "
Removal and Installation" .
4. Remove rocker cover. Refer to EM-156, "
Removal and Installation" .
5. Remove vacuum pump. Refer to EM-139, "
Removal and Installation" .
6. Remove injection tube and fuel injector. Refer to EM-144, "
Removal and Installation" .
7. Remove secondary timing chain. Refer to EM-167, "
Removal and Installation"
Check valve clearance while engine is cold and not running.
8. Set the No. 1 piston to TDC on its compression stroke.
●Turn crankshaft pulley clockwise so that the knock pin on
camshaft LH faces straight above. (No position indicator, etc.
is provided on the crankshaft pulley.)
9. Put an alignment mark with paint, etc. on the crankshaft pulley
and on the oil pump as an angle indicator.
10. While referring to the figure, measure the valve clearance
marked in the table below.
●The injection order is 1-3-4-2.
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JEM177G
Measuring pointNo. 1 No. 2 No. 3 No. 4
INT EXH INT EXH INT EXH INT EXH
When the No. 1
cylinder is in the
TDCXXX X
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![NISSAN X-TRAIL 2001 Service Repair Manual EM-164
[YD22DDTi]
CAMSHAFT
●Measure the valve clearance using a fine feeler gauge when
the engine is cool (at normal temperature).
11. Set the No. 4 cylinder at TDC by rotating the NISSAN X-TRAIL 2001 Service Repair Manual EM-164
[YD22DDTi]
CAMSHAFT
●Measure the valve clearance using a fine feeler gauge when
the engine is cool (at normal temperature).
11. Set the No. 4 cylinder at TDC by rotating the](/manual-img/5/57405/w960_57405-213.png)
EM-164
[YD22DDTi]
CAMSHAFT
●Measure the valve clearance using a fine feeler gauge when
the engine is cool (at normal temperature).
11. Set the No. 4 cylinder at TDC by rotating the crankshaft clock-
wise once.
12. While referring to the figure, measure the valve clearance
marked in the table below.
13. If the valve clearance is outside the specification, adjust as fol-
lows.
ADJUSTMENTS
●Remove the adjusting shim for parts which are outside the spec-
ified valve clearance.
1. Remove the spill tube. Refer to EM-144, "
Removal and Installa-
tion" .
2. Extract the engine oil on the upper side of the cylinder head (for
the air blowing in step 7).
3. Rotate the crankshaft to face the camshaft for adjusting shims
that are to be removed upward.
4. Grip the camshaft with camshaft pliers, them using the camshaft
as a support point, push the adjusting shim downward to com-
press the valve spring.
CAUTION:
Do not damage the camshaft, cylinder head and the outer
circumference of the valve lifter.Valve clearance (Cold):
Standard:
Intake : 0.24 - 0.32 mm (0.0094 - 0.0126 in)
Exhaust : 0.26 - 0.34 mm (0.0102 - 0.0134 in)
SBIA0181E
Measuring pointNo. 1 No. 2 No. 3 No. 4
INT EXH INT EXH INT EXH INT EXH
When the No. 4
cylinder is in the
TDCXX XX
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