Page 168 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EM-118
[YD22DDTi]
DRIVE BELTS
DRIVE BELTS
PFP:02117
Checking Drive BeltsEBS00LRA
●Before inspecting the engine, make sure the engine has cooled
down; wait approximately 30 minutes after the engine h NISSAN X-TRAIL 2001 Service Repair Manual EM-118
[YD22DDTi]
DRIVE BELTS
DRIVE BELTS
PFP:02117
Checking Drive BeltsEBS00LRA
●Before inspecting the engine, make sure the engine has cooled
down; wait approximately 30 minutes after the engine h](/manual-img/5/57405/w960_57405-167.png)
EM-118
[YD22DDTi]
DRIVE BELTS
DRIVE BELTS
PFP:02117
Checking Drive BeltsEBS00LRA
●Before inspecting the engine, make sure the engine has cooled
down; wait approximately 30 minutes after the engine has been
stopped.
●Visually inspect all belts for wear, damage or cracks on contact-
ing surfaces and edge areas.
●When measuring deflection, apply 98 N (10 kg, 22 lb) at the
marked point ( ).
CAUTION:
●When checking belt deflection immediately after installa-
tion, first adjust it to the specified value. Then, after turn-
ing the crankshaft two turns or more, re-adjust to the
specified value to avoid variation in deflection between
pulleys.
●Tighten idler pulley lock nut by hand and measure deflection without looseness.
Belt Deflection:
*: When engine is cold.
Tension AdjustmentEBS00LRB
●Adjust belts with the parts shown below.
CAUTION:
●When a new belt is installed as a replacement, adjust it to the value specified under “New” value
because of insufficient adaptability with pulley grooves.
●If the belt deflection of the current belt is out of the “Limit for re-adjusting”, adjust to the
“Adjusted” value.
●When checking belt deflection immediately after installation, first adjust it to the specified value.
Then, after turning crankshaft two turns or more, re-adjust it to the specified value to avoid vari-
ation in deflection between pulleys.
●Make sure the belts are fully fitted into the pulley grooves during installation.
●Handle with care to avoid smearing the belts with engine oil or cooling water etc.
●Do not twist or bend the belts with strong force.
JEM249G
Applied beltBelt deflection with 98 N (10 kg, 22 lb) force applied* mm (in)
New Adjusted Limit for re-adjusting
Air conditioner compressor belt 4 - 5 (0.16 - 0.20) 6 - 7 (0.24 - 0.28) 8.5 (0.335)
Alternator and water pump belt 9.0 - 10.5 (0.354 - 0.413) 11.0 - 12.5 (0.433 - 0.492) 16.5 (0.650)
Applied belt Belt adjustment method
Air conditioner compressor belt Adjusting bolt on idler pulley
Alternator and water pump belt Adjusting bolt on alternator
Page 176 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EM-126
[YD22DDTi]
CATALYST
CATALYST
PFP:20905
Removal and InstallationEBS00LRG
REMOVAL
1. Remove engine undercover.
2. Drain engine coolant. Refer to CO-29, "
Changing Engine Coolant" .
3. Rem NISSAN X-TRAIL 2001 Service Repair Manual EM-126
[YD22DDTi]
CATALYST
CATALYST
PFP:20905
Removal and InstallationEBS00LRG
REMOVAL
1. Remove engine undercover.
2. Drain engine coolant. Refer to CO-29, "
Changing Engine Coolant" .
3. Rem](/manual-img/5/57405/w960_57405-175.png)
EM-126
[YD22DDTi]
CATALYST
CATALYST
PFP:20905
Removal and InstallationEBS00LRG
REMOVAL
1. Remove engine undercover.
2. Drain engine coolant. Refer to CO-29, "
Changing Engine Coolant" .
3. Remove radiator upper and lower hoses.
4. Remove radiator fan. Refer to CO-33, "
Disassembly and Assembly Radiator Fan" .
5. Remove radiator mount bracket and radiator. Refer to CO-32, "
Removal and Installation" .
6. Remove water inlet pipe.
7. Remove insulators.
8. Disconnect exhaust front tube. Refer to EX-2, "
EXHAUST SYSTEM" .
9. Remove catalyst.
CAUTION:
Do not disassemble.
Install two locking pins into both sides of the catalyst. Be careful not to confuse locking pins with insulator
mounting bolts.
INSTALLATION
Install in reverse order of removal.
●Pushing gussets against the oil pan and the catalyst, temporarily tighten the mounting bolt. And then
tighten it to the specified torque.
SBIA0157E
1. Catalyst insulator 2. Catalyst 3. Catalyst rear diffuser
4. Gasket
Catalyst locking pin : Flange bolt (black)
Page 177 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EXHAUST MANIFOLD AND TURBOCHARGER
EM-127
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM
EXHAUST MANIFOLD AND TURBOCHARGERPFP:14004
Removal and InstallationEBS00LRH
REMOVAL
1. Drain engine coolant. Refer to CO-2 NISSAN X-TRAIL 2001 Service Repair Manual EXHAUST MANIFOLD AND TURBOCHARGER
EM-127
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM
EXHAUST MANIFOLD AND TURBOCHARGERPFP:14004
Removal and InstallationEBS00LRH
REMOVAL
1. Drain engine coolant. Refer to CO-2](/manual-img/5/57405/w960_57405-176.png)
EXHAUST MANIFOLD AND TURBOCHARGER
EM-127
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM
EXHAUST MANIFOLD AND TURBOCHARGERPFP:14004
Removal and InstallationEBS00LRH
REMOVAL
1. Drain engine coolant. Refer to CO-29, "Changing Engine Coolant" .
2. Remove charge air cooler. Refer to EM-122, "
Removal and Installation" .
3. Remove air duct and air inlet pipe. Refer to EM-120, "
Removal and Installation" .
4. Remove engine undercover.
5. Remove radiator upper and lower hoses.
6. Remove radiator fan. Refer to CO-33, "
Disassembly and Assembly Radiator Fan" .
7. Remove radiator mount bracket and radiator. Refer to CO-32, "
Removal and Installation" .
8. Remove water inlet pipe.
9. Disconnect exhaust front tube. Refer to EX-2, "
EXHAUST SYSTEM" .
10. Remove catalyst. Refer to EM-126, "
Removal and Installation" .
11. Remove exhaust manifold cover.
12. Remove insulator.
13. Each wiring and piping (disconnect/move)
PBIC1228E
1. Electronic EGR volume control valve 2. Gasket 3. EGR Cooler
4. Air inlet pipe 5.Exhaust manifold & turbocharger
assembly6. Oil return hose
7. Turbo insulator 8. Exhaust manifold insulator 9. Air inlet pipe
Page 179 of 3833
EXHAUST MANIFOLD AND TURBOCHARGER
EM-129
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM
Disassembly and AssemblyEBS00LRI
REMOVAL
1. After applying penetrative lubricant to the mounting nuts, check for the penetration of the lubricant, and
then loosen the nuts to remove.
CAUTION:
Do not disassemble or adjust the turbocharger body.
2. When a stud bolt is pulled out, tighten it to the following torque:
INSPECTION AFTER REMOVAL
Surface Distortion
Check the distortion on the mounting surface in the six directions
using a straightedge and a feeler gauge.
PBIC0679E
1. Exhaust manifold 2. Gasket 3. Oil inlet tube
4. Water tube 5. Turbocharger 6. Oil outlet tube
: 24 - 27 N·m (2.4 - 2.8 kg-m, 18 - 20 ft-lb)
Limit : 0.3 mm (0.012 in)
JEM267G
Page 180 of 3833
EM-130
[YD22DDTi]
EXHAUST MANIFOLD AND TURBOCHARGER
Turbocharger
EBS00LRJ
CAUTION:
When the compressor wheel turbine wheel or rotor shaft is damaged, remove all the fragments and
foreign matter left in the following passages in order to prevent a secondary failure:
ROTOR SHAFT CLEARANCE
●Check that the rotor shaft rotates smoothly without any resis-
tance when it is rotated by your fingertips.
●Check that the rotor shaft is not loose when it is moved vertically
or horizontally.
Measure looseness with a dial gauge inserting its measuring rod
through oil drain hole of turbocharger.
ROTOR SHAFT END PLAY
Place a dial gauge at the rotor shaft end in the axial direction to mea-
sure the end play.
SEM269G
Suction side : Between turbocharger and air cleaner
Exhaust side : Between turbocharger and catalyst
Standard : 0.068 - 0.096 mm (0.0027 - 0.0038 in)
SEM270G
Standard : 0.026 - 0.084 mm (0.0010 - 0.0033 in)
SEM271G
Page 181 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EXHAUST MANIFOLD AND TURBOCHARGER
EM-131
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM
TURBINE WHEEL
●Check that there is no engine oil adhesion.
●Check that there is no carbon accumulation.
●Check that NISSAN X-TRAIL 2001 Service Repair Manual EXHAUST MANIFOLD AND TURBOCHARGER
EM-131
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM
TURBINE WHEEL
●Check that there is no engine oil adhesion.
●Check that there is no carbon accumulation.
●Check that](/manual-img/5/57405/w960_57405-180.png)
EXHAUST MANIFOLD AND TURBOCHARGER
EM-131
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM
TURBINE WHEEL
●Check that there is no engine oil adhesion.
●Check that there is no carbon accumulation.
●Check that blades of the turbine wheel are not bent or broken.
●Check that the turbine wheel does not interfere with the turbine
housing.
COMPRESSOR WHEEL
●Check that there is no engine oil adhesion inside the air inlet.
●Check that the compressor wheel does not interfere with the
compressor housing.
●Check that the wheel is not bent or broken.
WASTEGATE VALVE ACTUATOR
●Connect the handy pump to the actuator, and check that the rod
strokes smoothly in compliance with the following pressure.
●Pressure to be applied at actuator part to move rod end as fol-
lows:
SEM272G
SEM273G
Standard (Pressure/rod stroke amount):
: 150.80 - 156.20 kPa (1,508 - 1,562 mbar, 1,131 - 1,172
mmHg, 44.0 - 46.2 inHg)/0.38 mm (0.0150 in)
: 176.50 - 185.90 kPa (1,765 - 1,859 mbar, 1,324 - 1,394
mmHg, 52.2 - 54.9 inHg)/4.0 mm (0.157 in)
SEM274G
Page 182 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EM-132
[YD22DDTi]
EXHAUST MANIFOLD AND TURBOCHARGER
TROUBLE DIAGNOSIS OF TURBOCHARGER
Preliminary check:
●Check that the engine oil level is between MIN and MAX of the dipstick. (When the engine NISSAN X-TRAIL 2001 Service Repair Manual EM-132
[YD22DDTi]
EXHAUST MANIFOLD AND TURBOCHARGER
TROUBLE DIAGNOSIS OF TURBOCHARGER
Preliminary check:
●Check that the engine oil level is between MIN and MAX of the dipstick. (When the engine](/manual-img/5/57405/w960_57405-181.png)
EM-132
[YD22DDTi]
EXHAUST MANIFOLD AND TURBOCHARGER
TROUBLE DIAGNOSIS OF TURBOCHARGER
Preliminary check:
●Check that the engine oil level is between MIN and MAX of the dipstick. (When the engine oil amount is
more than MAX, the engine oil flows into the inlet duct through the blow-by gas passage, and the turbo-
charger is misjudged failure.)
●Ask the customer if he/she always runs the vehicle in idle engine speed to cool the engine oil down after
driving.
●Replace the turbocharger assembly when any malfunction is found after unit inspections specified in the
table below.
●If no malfunction is found after the unit inspections, judge that the turbocharger body has no failure. Check
the other parts again.
A: Large possibility
B: Medium possibility
C: Small possibilityInspection item Inspection resultSymptom
(when each inspection item meets each inspection result)
Engine oil
leakageSmoke NoiseInsufficient power/
acceleration failure
Turbine wheelEngine oil leaks C A C C
Carbon is accumulated C A B B
Friction with housing C B A B
Blades are bent or broken — — A A
Compressor wheelInside the air inlet is seriously con-
taminated by engine oil.BB— —
Friction with housing C B A B
Blades are bent or broken — — A A
After checking both turbine and
compressor, inspect rotor shaft
end play.There is resistance when the rotor
shaft is rotated by your fingertips.—CC B
The rotor shaft sometimes does not
rotate by your fingertips.——— A
There is too much play in the bear-
ing.CCB C
Oil return portCarbon or sludge is accumulated in
the waste oil hole.CAC C
Page 183 of 3833
OIL PAN AND OIL STRAINER
EM-133
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM
OIL PAN AND OIL STRAINERP F P : 1111 0
Removal and InstallationEBS00LRK
REMOVAL
WARNING:
To avoid the danger of being scalded, never drain the engine oil when the engine is hot.
1. Remove engine undercover at both side.
2. Drain engine oil. Refer to LU-19, "
Changing Engine Oil" .
3. Remove lower oil pan bolts, Loosen bolts in the reverse order of
that shown in the figure.
PBIC1140E
1. Rear plate cover 2. Oil pan upper 3. Oil strainer
4. Drain plug 5. Oil pan lower 6 Crankshaft position sensor (TDC)
SBIA0161E