
DTC Confirmation Procedure .......................... 3308
Diagnostic Procedure....................................... 3309
DTC P1143 HO2S1.............................................. 3310
Component Description ................................... 3310
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3310
ECM Terminals and Reference Value ............. 3310
On Board Diagnosis Logic ............................... 3311
DTC Confirmation Procedure .......................... 3311
Overall Function Check ................................... 3312
Diagnostic Procedure....................................... 3312
DTC P1144 HO2S1.............................................. 3317
Component Description ................................... 3317
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3317
ECM Terminals and Reference Value ............. 3317
On Board Diagnosis Logic ............................... 3318
DTC Confirmation Procedure .......................... 3318
Overall Function Check ................................... 3319
Diagnostic Procedure....................................... 3319
DTC P1146 HO2S2.............................................. 3324
Component Description ................................... 3324
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3324
ECM Terminals and Reference Value ............. 3324
On Board Diagnosis Logic ............................... 3324
DTC Confirmation Procedure .......................... 3325
Overall Function Check ................................... 3326
Wiring Diagram ................................................ 3327
Diagnostic Procedure....................................... 3328
DTC P1147 HO2S2.............................................. 3334
Component Description ................................... 3334
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3334
ECM Terminals and Reference Value ............. 3334
On Board Diagnosis Logic ............................... 3334
DTC Confirmation Procedure .......................... 3335
Overall Function Check ................................... 3336
Wiring Diagram ................................................ 3337
Diagnostic Procedure....................................... 3338
DTC P1217 Engine Over Temperature............. 3344
On Board Diagnosis Logic ............................... 3344
Overall Function Check ................................... 3344
Diagnostic Procedure....................................... 3345
Main 11 Causes of Overheating ...................... 3348
DTC P1336 CKP Sensor (OBD)......................... 3349
Component Description ................................... 3349
ECM Terminals and Reference Value ............. 3349
On Board Diagnosis Logic ............................... 3350
DTC Confirmation Procedure .......................... 3350
Wiring Diagram ................................................ 3351
Diagnostic Procedure....................................... 3352
DTC P1706 PNP Switch..................................... 3355
Component Description ................................... 3355CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3355
ECM Terminals and Reference Value ............. 3355
On Board Diagnosis Logic ............................... 3355
DTC Confirmation Procedure .......................... 3356
Overall Function Check ................................... 3357
Wiring Diagram ................................................ 3358
Diagnostic Procedure....................................... 3359
Ignition Signal..................................................... 3361
Component Description ................................... 3361
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3361
ECM Terminals and Reference Value ............. 3362
Wiring Diagram ................................................ 3363
Diagnostic Procedure....................................... 3365
Injector................................................................. 3369
Component Description ................................... 3369
ECM Terminals and Reference Value ............. 3369
Wiring Diagram ................................................ 3370
Diagnostic Procedure....................................... 3371
Start Signal......................................................... 3374
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3374
ECM Terminals and Reference Value ............. 3374
Wiring Diagram ................................................ 3375
Diagnostic Procedure....................................... 3376
Fuel Pump........................................................... 3378
System Description .......................................... 3378
Component Description ................................... 3378
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3378
ECM Terminals and Reference Value ............. 3379
Wiring Diagram ................................................ 3380
Diagnostic Procedure....................................... 3381
Power Steering Oil Pressure Switch................ 3385
Component Description ................................... 3385
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3385
ECM Terminals and Reference Value ............. 3385
Wiring Diagram ................................................ 3386
Diagnostic Procedure....................................... 3387
IACV-FICD Solenoid Valve................................ 3389
Component Description ................................... 3389
ECM Terminals and Reference Value ............. 3389
Wiring Diagram ................................................ 3390
Diagnostic Procedure....................................... 3392
MI & Data Link Connectors............................... 3396
Wiring Diagram ................................................ 3396
Service Data and Specifications (SDS)............ 3398
Fuel Pressure Regulator .................................. 3398
Idle Speed and Ignition Timing ........................ 3398
Ignition Coil ...................................................... 3398
Mass Air Flow Sensor...................................... 3398
Engine Coolant Temperature Sensor .............. 3398
EC-3004

Fuel Pump........................................................ 3398
IACV-AAC Valve .............................................. 3398
Injector ............................................................. 3398
Throttle Position Sensor .................................. 3399
Heated Oxygen Sensor 1 Heater .................... 3399
Calculated Load Value..................................... 3399
Intake Air Temperature Sensor ....................... 3399
Heated Oxygen Sensor 2 Heater .................... 3399
Crankshaft Position Sensor (OBD) .................. 3399
YD25DDTi
TROUBLE DIAGNOSIS - INDEX........................ 3400
Alphabetical & Numerical Index for DTC......... 3400
PRECAUTIONS................................................... 3402
Precautions ...................................................... 3402
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM............................................................... 3405
Engine Control Component Parts Location ..... 3405
Circuit Diagram ................................................ 3408
System Diagram .............................................. 3409
System Chart ................................................... 3410
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION..................................... 3411
Fuel Injection Control System.......................... 3411
Fuel Injection Timing Control System.............. 3413
Air Conditioning Cut Control ............................ 3413
Fuel Cut Control (at no load & high engine
speed) .............................................................. 3413
Crankcase Ventilation System ......................... 3414
BASIC SERVICE PROCEDURE......................... 3415
Injection Tube and Injection Nozzle ................ 3415
Electronic Control Fuel Injection Pump ........... 3419
Air Bleeding...................................................... 3426
Water Draining ................................................. 3426
Accelerator Position Sensor Idle Position
Learning ........................................................... 3427
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION..................................................... 3428
DTC and MIL Detection Logic ......................... 3428
Diagnostic Trouble Code (DTC) ...................... 3428
Malfunction Indicator Lamp (MIL) .................... 3429
CONSULT-II ..................................................... 3434
TROUBLE DIAGNOSIS - INTRODUCTION........ 3440
Introduction ...................................................... 3440
Work Flow ........................................................ 3442
TROUBLE DIAGNOSIS - BASIC INSPECTION. 3444
Basic Inspection ............................................... 3444
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION..................................................... 3450
Symptom Matrix Chart ..................................... 3450
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3460Major Sensor Reference Graph in Data
Monitor Mode ................................................... 3462
ECM Terminals and Reference Value ............. 3463
TROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENT............................................................. 3469
Description ....................................................... 3469
Diagnostic Procedure....................................... 3469
TROUBLE DIAGNOSIS FOR POWER SUPPLY3470
Main Power Supply and Ground Circuit .......... 3470
DTC 0103 COOLANT TEMP SEN...................... 3480
Description ....................................................... 3480
On Board Diagnosis Logic ............................... 3480
DTC Confirmation Procedure .......................... 3480
Wiring Diagram ................................................ 3481
Diagnostic Procedure....................................... 3482
DTC 0104 VEHICLE SPEED SEN...................... 3484
Description ....................................................... 3484
ECM Terminals and Reference Value ............. 3484
On Board Diagnosis Logic ............................... 3484
Overall Function Check ................................... 3485
Wiring Diagram ................................................ 3486
Diagnostic Procedure....................................... 3488
DTC 0208 OVER HEAT....................................... 3489
Description ....................................................... 3489
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3489
ECM Terminals and Reference Value ............. 3490
On Board Diagnosis Logic ............................... 3490
Overall Function Check ................................... 3491
Wiring Diagram ................................................ 3492
Diagnostic Procedure....................................... 3493
Main 12 Causes of Overheating ...................... 3500
DTC 0301 ECM 2, DTC 901 ECM 12................. 3501
Description ....................................................... 3501
On Board Diagnosis Logic ............................... 3501
DTC Confirmation Procedure .......................... 3501
Diagnostic Procedure....................................... 3502
DTC 0401 INTAKE AIR TEMPERATURE
SENSOR.............................................................. 3503
Component Description ................................... 3503
On Board Diagnosis Logic ............................... 3503
DTC Confirmation Procedure .......................... 3503
Wiring Diagram ................................................ 3505
Diagnostic Procedure....................................... 3506
DTC 0402 P9zFUEL TEMP SEN......................... 3508
Description ....................................................... 3508
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3509
ECM Terminals and Reference Value ............. 3509
On Board Diagnosis Logic ............................... 3510
DTC Confirmation Procedure .......................... 3510
Wiring Diagram ................................................ 3511
Diagnostic Procedure....................................... 3513
EC-3005

DTC 0403 ACCEL POS SENSOR...................... 3515
Description ....................................................... 3515
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3515
ECM Terminals and Reference Value ............. 3516
On Board Diagnosis Logic ............................... 3516
DTC Confirmation Procedure .......................... 3517
Wiring Diagram ................................................ 3518
Diagnostic Procedure....................................... 3522
DTC 0406 INT AIR VOL...................................... 3531
On Board Diagnosis Logic ............................... 3531
DTC Confirmation Procedure .......................... 3531
Diagnostic Procedure....................................... 3532
DTC 0407 CRANK POS SEN (TDC).................. 3534
Description ....................................................... 3534
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3534
ECM Terminals and Reference Value ............. 3534
On Board Diagnosis Logic ............................... 3535
DTC Confirmation Procedure .......................... 3535
Wiring Diagram ................................................ 3536
Diagnostic Procedure....................................... 3537
DTC 0502 BATTERY VOLTAGE........................ 3540
On Board Diagnosis Logic ............................... 3540
DTC Confirmation Procedure .......................... 3540
Diagnostic Procedure....................................... 3540
DTC 0701 P1zCAM POS SEN............................. 3542
Description ....................................................... 3542
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3543
ECM Terminals and Reference Value ............. 3543
On Board Diagnosis Logic ............................... 3544
DTC Confirmation Procedure .......................... 3544
Wiring Diagram ................................................ 3545
Diagnostic Procedure....................................... 3547
DTC 0702 P2zTDC PULSE SIG........................... 3549
Description ....................................................... 3549
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3550
ECM Terminals and Reference Value ............. 3550
On Board Diagnosis Logic ............................... 3550
DTC Confirmation Procedure .......................... 3551
Wiring Diagram ................................................ 3552
Diagnostic Procedure....................................... 3554
DTC 0703 P3zPUMP COMM LINE...................... 3556
Description ....................................................... 3556
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3557
ECM Terminals and Reference Value ............. 3557
On Board Diagnosis Logic ............................... 3557
DTC Confirmation Procedure .......................... 3558
Wiring Diagram ................................................ 3559
Diagnostic Procedure....................................... 3561DTC 0704 P4zSPILL/V CIRC, DTC 0706
P6zSPILL VALVE................................................. 3563
Description ....................................................... 3563
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3564
ECM Terminals and Reference Value ............. 3564
On Board Diagnosis Logic ............................... 3564
DTC Confirmation Procedure .......................... 3565
Wiring Diagram ................................................ 3566
Diagnostic Procedure....................................... 3568
DTC 0705 P5zPUMP C/MODULE........................ 3570
Description ....................................................... 3570
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3571
ECM Terminals and Reference Value ............. 3571
On Board Diagnosis Logic ............................... 3571
DTC Confirmation Procedure .......................... 3572
Diagnostic Procedure....................................... 3572
DTC 0707 P7zF/INJ TIMG FB.............................. 3573
Description ....................................................... 3573
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3574
ECM Terminals and Reference Value ............. 3574
On Board Diagnosis Logic ............................... 3574
DTC Confirmation Procedure .......................... 3575
Wiring Diagram ................................................ 3576
Diagnostic Procedure....................................... 3578
DTC 0802 ECM 10............................................... 3581
Description ....................................................... 3581
On Board Diagnosis Logic ............................... 3581
DTC Confirmation Procedure .......................... 3581
Diagnostic Procedure....................................... 3582
DTC 0804 ECM 11............................................... 3583
Description ....................................................... 3583
On Board Diagnosis Logic ............................... 3583
DTC Confirmation Procedure .......................... 3583
Diagnostic Procedure....................................... 3584
DTC 0807 ECM 14............................................... 3585
Description ....................................................... 3585
ECM Terminals and Reference Value ............. 3585
On Board Diagnosis Logic ............................... 3585
DTC Confirmation Procedure .......................... 3585
Wiring Diagram ................................................ 3586
Diagnostic Procedure....................................... 3587
DTC 0902 ECM RLY........................................... 3593
ECM Terminals and Reference Value ............. 3593
On Board Diagnosis Logic ............................... 3593
DTC Confirmation Procedure .......................... 3593
Wiring Diagram ................................................ 3594
Diagnostic Procedure....................................... 3596
DTC 0903 ECM 15............................................... 3598
Description ....................................................... 3598
On Board Diagnosis Logic ............................... 3598
DTC Confirmation Procedure .......................... 3598
EC-3006

Diagnostic Procedure....................................... 3599
DTC 0905 TURBO PRESSURE.......................... 3600
Component Description ................................... 3600
ECM Terminals and Reference Value ............. 3600
On Board Diagnosis Logic ............................... 3600
DTC Confirmation Procedure .......................... 3601
Wiring Diagram ................................................ 3602
Diagnostic Procedure....................................... 3603
DTC 1003 EGR VOLUME CONT/V..................... 3605
Description ....................................................... 3605
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3606
ECM Terminals and Reference Value ............. 3606
DTC Confirmation Procedure .......................... 3606
Wiring Diagram ................................................ 3607
Diagnostic Procedure....................................... 3609
DTC 1004 FUEL CUT SYSTEM1........................ 3614
Description ....................................................... 3614
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3615
ECM Terminals and Reference Value ............. 3615
On Board Diagnosis Logic ............................... 3615
DTC Confirmation Procedure .......................... 3616
Wiring Diagram ................................................ 3617
Diagnostic Procedure....................................... 3619
GLOW CONTROL SYSTEM............................... 3621
Description ....................................................... 3621
ECM Terminals and Reference Value ............. 3622
Wiring Diagram ................................................ 3623
Diagnostic Procedure....................................... 3624
START SIGNAL................................................... 3630Wiring Diagram ................................................ 3630
Diagnostic Procedure....................................... 3631
PARK/NEUTRAL POSITION (PNP) SWITCH.... 3633
Description ....................................................... 3633
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3633
ECM Terminals and Reference Value ............. 3633
Wiring Diagram ................................................ 3634
Diagnostic Procedure....................................... 3635
HEAT UP SWITCH.............................................. 3638
Component Description ................................... 3638
CONSULT-II Reference Value in Data Monitor
Mode ................................................................ 3638
ECM Terminals and Reference Value ............. 3638
Wiring Diagram ................................................ 3639
Diagnostic Procedure....................................... 3640
AIR CONDITIONER CONTROL.......................... 3644
Wiring Diagram ................................................ 3644
MIL & DATA LINK CONNECTORS.................... 3646
Wiring Diagram ................................................ 3646
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 3650
General Specifications ..................................... 3650
Injection Pump Numbers ................................. 3650
Injection Nozzle................................................ 3650
Engine Coolant Temperature Sensor .............. 3650
Intake Air Temperature Sensor ....................... 3650
Crankshaft Position Sensor (TDC) .................. 3650
Glow Plug......................................................... 3650
Accelerator Position Sensor ............................ 3650
EGR Volume Control Valve ............................. 3650
EC-3007

SEF348N
+When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
+Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the
ECM's transistor. Use a ground other than the ECM
terminals, such as the ground.
Wiring Diagrams and Trouble DiagnosisNEEC0006When you read Wiring diagrams, refer to the following:
+GI section, ªHOW TO READ WIRING DIAGRAMSº.
+EL section, ªPOWER SUPPLY ROUTINGº.
When you perform trouble diagnosis, refer to the following:
+GI section, ªHow to Follow Test Groups in Trouble Diagnosesº.
+GI section, ªHOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENTº
PRECAUTIONSKA24DE (EURO OBD)
Precautions
EC-3015

Circuit DiagramNEEC0010
GEC232A
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM
KA24DE (EURO OBD)
Circuit Diagram
EC-3020

System DiagramNEEC0011
SEC270D
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM
KA24DE (EURO OBD)
System Diagram
EC-3021

Vacuum Hose DrawingNEEC0012Refer to ªSystem Diagramº on EC-3021 for vacuum control system.
SEC195D
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM
KA24DE (EURO OBD)
Vacuum Hose Drawing
EC-3022