DIAGNOSTIC PROCEDURE
SYMPTOM: Magnet clutch does not engage when A/C
switch and fan switch are ON.
CHECK POWER SUPPLY FOR COM-
PRESSOR.
Disconnect compressor harness connector.
Do approx. 12 volts exist between com-
pressor harness terminal No.
V1and body
ground?
No
cYes
Check magnet clutch coil.
NG
Replace magnet clutch.
Refer to HA-69 in D22 SER-
VICE MANUAL, Publication
No. SM7E-0D22G1.
Disconnect A/C relay.
Note
CHECK CIRCUIT CONTINUITY
BETWEEN A/C RELAY HARNESS TER-
MINAL NO.
V5AND COMPRESSOR
HARNESS TERMINAL NO.
V1.
Continuity should exist.
If OK, check harness for short.
OK
CHECK POWER SUPPLY FOR A/C
RELAY.
Disconnect A/C relay.
Do approx. 12 volts exist between A/C
relay harness terminal Nos.
V2,V3and
body ground?
Yes
cNo
CHECK POWER SUPPLY
CIRCUIT AND 10A (No.
13)
FUSE AT FUSE BLOCK.
Refer to EL section (ªWir-
ing Diagramº, ªPOWER
SUPPLY ROUTINGº).
CHECK A/C RELAY AFTER DISCON-
NECTING IT.
Refer to HA-3029.
OK
cNG
Replace A/C relay.
VA
(Go to next page.)
Note:
If the result is NG or No after checking circuit continuity, repair harness or
connector.
RHA175I
RHA176I
SHA620F
RHA177I
.
.
.
.
.
.
TROUBLE DIAGNOSESAUTO
Magnet Clutch (Cont'd)
HA-3027
VA
NoteNote
CHECK COIL SIDE CIRCUIT OF A/C
RELAY.
Do approx. 12 volts exist between ECM
harness terminal No.
V12orV15and body
ground?
Yes
cNo
Check circuit continuity
between A/C relay har-
ness terminal No.
V1and
ECM harness terminal No.
V12orV15.
Continuity should exist.
If OK, check harness for
short.
Note
CHECK VOLTAGE FOR THERMO CON-
TROL AMP.
Do approx. 12 volts exist between thermo
control amp. harness terminal No.
V3
and body ground?
Yes
cNoVB(Go to next page.)
CHECK POWER SUPPLY FOR
THERMO CONTROL AMP.
Do approx. 12 volts exist between thermo
control amp. harness terminal No.
V1
and body ground?
Yes
cNo
Check power supply circuit
and 10A fuse (No.
13,
located in the fuse block.)
(Refer to ªPOWER SUP-
PLY ROUTINGº in EL sec-
tion and Wiring Diagram.)
Note
CHECK THERMO CONTROL AMP.
Refer to HA-51 in D22 SERVICE
MANUAL, Publication No. SM7E-0D22G1.
OK
cNG
Replace thermo control
amp.
Note
Check circuit continuity between thermo
control amp. harness terminal No.
V2
and A/C auto amp. harness terminal No.
V4.
Continuity should exist.
If OK, check harness for short.
OK
Replace auto amp.
Note:
If the result is NG or No after checking circuit continuity,
repair harness or connector.
RHA335GF
SHA598FC
RHA338GA
RHA319GC
RHA498H
.
.
.
.
.
.
TROUBLE DIAGNOSESAUTO
Magnet Clutch (Cont'd)
HA-3028
MAINTENANCE
SECTION
MA
MODIFICATION NOTICE:
+KA24DE engine information has been added. Refer to the Service Manual of D22 Supplement-II (SM9E-
D22BE0E) for the maintenance procedure not included here.
+YD25DDTi engine has been added.
CONTENTS
PERIODIC MAINTENANCE................................ 3002
Maintenance Schedule for Petrol Engines
(Annual Mileage < 30,000 km/year) ................ 3002
Maintenance Schedule for Diesel Engines
(Annual Mileage < 30,000 km/year) ................ 3003
Maintenance Under Severe Driving Conditions
(Annual Driving Distance < 30,000 km/year)... 3004
Maintenance Schedule for Petrol Engines
(Annual Mileage > 30,000 km/year) ................ 3005
Maintenance Schedule for Diesel Engines
(Annual Mileage > 30,000 km/year) ................ 3006
Maintenance Under Severe Driving Conditions
(Annual Driving Distance > 30,000 km/year)... 3007
RECOMMENDED FLUIDS AND
LUBRICANTS...................................................... 3008
Fluids and Lubricants....................................... 3008
SAE Viscosity Number..................................... 3009
KA24DE
ENGINE MAINTENANCE.................................... 3010Changing Air Cleaner Filter ............................. 3010
Changing Positive Crankcase Ventilation
(PCV) Filter ...................................................... 3010
YD25DDTi
ENGINE MAINTENANCE.................................... 3011
Checking Tightening Torque............................ 3011
Checking Drive Belts ....................................... 3011
Changing Engine Oil ........................................ 3012
Changing Oil Filter ........................................... 3013
Changing Engine Coolant ................................ 3014
Checking Cooling System................................ 3016
Checking and Replacing Fuel Filter and
Draining Water ................................................. 3018
Checking Fuel Lines ........................................ 3019
Cleaning and Replacing Air Cleaner Filter ...... 3019
Checking Cyclone Pre-air Cleaner .................. 3019
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 3020
Engine Maintenance ........................................ 3020
MA
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric
conditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent
maintenance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
Maintenance Schedule for Petrol Engines
(Annual Mileage < 30,000 km/year)
KA24DE ENGINE
Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
pages Perform on a kilometer basis, but on an
annual basis when driving less than
15,000 km (9,000 miles) per yearkm x 1,000
(miles x 1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Engine compartment and under vehicle
Engine oil (Use API SG, SH or SJ oil)HR RRRRRRR Ð
Engine oil filter (Use NISSAN genuine
part or equivalent)HR RRRRRRR Ð
Drive belts IIIIIIII Ð
Cooling system IIIIIIII Ð
Engine anti-freeze coolant (Use genuine
NISSAN Anti-Freeze Coolant (L250) or
equivalent)See NOTE (1) I R I Ð
Air cleaner filter (Viscous paper type)HR R 3010
Positive crankcase ventilation (PCV) fil-
terHRRRR3010
Intake and exhaust valve clearance See NOTE (2) Ð
Fuel and EVAP vapour linesIIIIÐ
Spark plugsRRRRÐ
Ignition wires I I Ð
Fuel filterHRÐ
NOTE: (1) First replace at 90,000 km (54,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. Perform ªIº
(Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(2) Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
HMaintenance items with ªHº should be performed more frequently according to ªMaintenance Under Severe Driv-
ing Conditionsº.
PERIODIC MAINTENANCE
MA-3002
Maintenance Schedule for Diesel Engines
(Annual Mileage < 30,000 km/year)
YD25DDTi ENGINE
Abbreviations: R = Replace I = Inspect: Correct or replace if necessary, C = Clean D = Check filter and drain water
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference pages Perform on a kilometer basis, but
on an annual basis when driving
less than 20,000 km (12,000
miles) per year.km x 1,000
(miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Engine compartment and under vehicle
Engine oil (For 2WD or 4WD
appearance 2WD models, use
API CF-4 oil)HRRRRRR3012
Engine oil (For 4WD use API
CF-4 oil)HReplace every 10,000 km (6,000 miles) or 12 months 3012
Engine oil filter (Use Eco filter or
equivalent)HSee NOTE (1)RRRRRR3013
Drive beltsIIIIII3011
Cooling systemIIIIII3016
Engine anti-freeze coolant (Use
genuine NISSAN Anti-freeze
Coolant (L250) or equivalent)See NOTE
(2)I R 3014
Air cleaner filter (Viscous paper
type)HR R R 3019
Air cleaner filter (Dry paper
type)HCRCRCR3019
Cyclone pre-air cleanerHIIIIII3019
Intake & exhaust valve clear-
anceSee NOTE
(3)*1
Fuel lines I I I 3019
Injection nozzlesSee NOTE
(4)*2
Fuel filterHDRDRDR3018
NOTE: (1) Oil filter element assembly (Part No. 15208 AD200) and O-ring seal (Part No. 15226 AD200) are replacement parts.
(2) First replace at 100,000 km (60,000 miles)/60 months, then every 60,000 km (36,000 miles)/36 months. After first
replacement, perform ªIº (checking the mixture ratio and correcting the mixture ratio if necessary) at the middle
of replacement interval.
(3) If valve noise increases, check valve clearance.
(4) If engine power decreases, black exhaust smoke is emitted or engine noise increases, check injection nozzles and
if necessary, replace injection nozzle assembly.
HMaintenance items with ªHº should be performed more frequently according to ªMaintenance Under Severe Driv-
ing Conditionsº.
*1: ªValve Clearance Inspection and Adjustmentº in EM section
*2: ªInjection Tube and Injection Nozzleº in EC section
PERIODIC MAINTENANCE
MA-3003
Maintenance Schedule for Petrol Engines
(Annual Mileage > 30,000 km/year)
KA24DE ENGINE
Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
pages Perform on a kilometer basis only.km x 1,000
(miles x 1,000)15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)
Engine compartment and under vehicle
Engine oil (Use SG, SH or SJ oil)HRRRRRRRRÐ
Engine oil filter (Use NISSAN genu-
ine part or equivalent)HRRRRRRRRÐ
Drive beltsIIIIIIIIÐ
Cooling systemIIIIÐ
Engine anti-freeze coolant (Use
genuine NISSAN Anti-Freeze Cool-
ant (L250) or equivalent)See NOTE (1) I R I Ð
Air cleaner filter (Viscous paper
type)HR R 3010
Positive crankcase ventilation (PCV)
filterHR R 3010
Intake & exhaust valve clearance See NOTE (2)Ð
Fuel and EVAP vapor lines I I Ð
Spark plugsRRRRÐ
Ignition wiresIÐ
Fuel filterHRÐ
NOTE: (1) First replace at 90,000 km (54,000 miles), then every 60,000 km (36,000 miles). Perform ªIº (checking the mixture
ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(2) Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
HMaintenance items with ªHº should be performed more frequently according to ªMaintenance Under Severe Driv-
ing Conditionsº.
PERIODIC MAINTENANCE
MA-3005
Maintenance Schedule for Diesel Engines
(Annual Mileage > 30,000 km/year)
YD25DDTi ENGINE
Abbreviations: R = Replace I = Inspect: Correct or replace if necessary, C = Clean D = Check filter and drain water
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
pages Perform on a kilometer basis only.km x 1,000
(miles x 1,000)20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
Engine compartment and under vehicle
Engine oil (For 2WD models or
4WD appearance 2WD models,
use API CF-4 oil)HRRRRRR3012
Engine oil (For 4WD models, use
API CF-4 oil)HReplace every 10,000 km (6,000 miles) 3012
Engine oil filter (Use Eco filter or
equivalent)HSee NOTE (1)RRRRRR3013
Drive beltsIIIIII3011
Cooling systemIIIIII3016
Engine anti-freeze coolant (Use
genuine NISSAN Anti-Freeze Cool-
ant (L250) or equivalent)See NOTE (2) I R 3014
Air cleaner filter (Viscous paper
type)HR R 3019
Air cleaner filter (Dry paper type)HCRCRCR3019
Cyclone pre-air cleanerHIIIIII3019
Intake & exhaust valve clearance See NOTE (3)*1
Fuel linesI I 3019
Injection nozzles See NOTE (4)*2
Fuel filterHDDRDDR3018
NOTE: (1) Oil filter element assembly (Part No. 15208 AD200) and O-ring seal (Part No. 15226 AD200) are replacement parts.
(2) First replace at 100,000 km (60,000 miles), then every 60,000 km (36,000 miles). After first replacement, perform
ªIº (checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement inter-
val.
(3) If valve noise increases, check valve clearance.
(4) If engine power decreases, black exhaust smoke is emitted or engine noise increases, check injection nozzles and
if necessary, replace injection nozzle assembly.
HMaintenance items with ªHº should be performed more frequently according to ªMaintenance Under Severe Driv-
ing Conditionsº.
*1: ªValve Clearance Inspection and Adjustmentº in EM section
*2: ªInjection Tube and Injection Nozzleº in EC section
PERIODIC MAINTENANCE
MA-3006
+When checking belt deflection immediately after
installation, first adjust it to the specified value. Then,
after turning crankshaft two turns or more, re-adjust it to
the specified value to avoid variation in deflection
between pulleys.
+Make sure the belts are fully fitted into the pulley
grooves during installation.
+Handle with care to avoid smearing the belts with oil or
cooling water etc.
+Do not twist or bend the belts with strong force.
Air conditioner compressor belt and power steering
pump belt
1. Loosen idler pulley lock nut (A).
2. Turn adjusting bolt (B) to adjust.
+Refer to MA-3011, ªInspectionº for adjustment values.
3. Tighten lock nut (A).
Nut A:
: 30.4 - 39.2 Nzm (3.1 - 3.9 kg-m, 23 - 28 ft-lb)
Alternator & water pump belt
1. Loosen adjuster lock nut (C).
2. Loosen alternator fixing nut (D) (Rear).
3. Turn adjusting bolt (E) to adjust.
+Refer to MA-3011, ªInspectionº for adjustment values.
4. Tighten nut (C) and nut (D) in this order.
Nut C:
: 19.6 - 23.4 Nzm (2.0 - 2.3 kg-m, 15 - 17 ft-lb)
Bolt D:
: 45.1 - 59.7 Nzm (4.6 - 6.0 kg-m, 34 - 44 ft-lb)
Changing Engine Oil
WARNING:
+Be careful not to burn yourself, as the engine oil is hot.
+Prolonged and repeated contact with used engine oil
may cause skin cancer; try to avoid direct skin contact
with used oil. If skin contact is made, wash thoroughly
with soap or hand cleaner as soon as possible.
1. Put vehicle horizontally.
2. Warm up engine, and check for oil leakage from engine com-
ponents.
3. Stop engine and wait more than 10 minutes.
4. Remove drain plug and oil filler cap.
5. Drain oil and refill with new engine oil.
Oil Specification and Viscosity:
+API CD, CE, CF or CF-4 (Except for Europe)
+API CF-4 or ACEA 98-B1 (For Europe)
Refer to MA-3008, ªRECOMMENDED FLUIDS AND LUBRI
CANTSº.
SMA169D
SMA157D
ENGINE MAINTENANCEYD25DDTi
Checking Drive Belts (Cont'd)
MA-3012