HAT130
TROUBLE DIAGNOSES FOR SYMPTOMS
Wiring Diagram Ð AT Ð NONDTC/EURO-OBD (Cont'd)
AT-293
HATCHBACK MODELS AFTER VIN NO. Ð
N16U0135126
NJAT0330S02
HAT145
TROUBLE DIAGNOSES FOR SYMPTOMS
Wiring Diagram Ð AT Ð NONDTC/EURO-OBD (Cont'd)
AT-294
HAT146
TROUBLE DIAGNOSES FOR SYMPTOMS
Wiring Diagram Ð AT Ð NONDTC/EURO-OBD (Cont'd)
AT-295
SAT466J
1. O/D OFF Indicator Lamp Does Not Come On=NJAT0331SYMPTOM:
O/D OFF indicator lamp does not come on for about 2 seconds
when turning ignition switch to ªONº.
1 CHECK TCM POWER SOURCE
1. Turn ignition switch to ªONº position.
(Do not start engine.)
2. Check voltage between TCM terminals 10, 19, 28 and ground.
Voltage: Battery voltage
SAT467J
3. Turn ignition switch to ªOFFº position.
4. Check voltage between TCM terminal 28 and ground.
Voltage: Battery voltage
OK or NG
OK©GO TO 2.
NG©Check the following items:
+Harness for short or open between ignition switch and TCM terminals 10, 19 and 28
(Main harness).
+Refer to ªWiring Diagram Ð AT Ð MAINº, AT-123.
+Ignition switch and fuse Refer to EL-10, ªPOWER SUPPLY ROUTINGº.
TROUBLE DIAGNOSES FOR SYMPTOMS
1. O/D OFF Indicator Lamp Does Not Come On
AT-296
2 CHECK TCM GROUND CIRCUIT
1. Turn ignition switch to ªOFFº position.
2. Disconnect TCM harness connector.
3. Check continuity between TCM terminals 25, 48 and ground.
SAT468J
Continuity should exist.
If OK, check harness for short to ground and short to power.
OK or NG
OK©GO TO 3.
NG©Repair open circuit or short to ground or short to power in harness or connectors. Refer
to ªWiring Diagram Ð AT Ð MAINº, AT-123.
3 CHECK LAMP CIRCUIT
1. Turn ignition switch to ªOFFº position.
2. Check resistance between TCM terminals 13 and 10.
Resistance: 50 - 100W
SAT469JB
3. Reinstall any part removed.
OK or NG
OK©GO TO 4.
NG©Check the following items:
+O/D OFF indicator lamp.
Refer to EL-144, ªMETERS AND GAUGESº.
+Harness and fuse for short or open between ignition switch and O/D OFF indicator
lamp (Main harness)
Refer to EL-10, ªPOWER SUPPLY ROUTINGº.
+Harness for short or open between O/D OFF indicator lamp and TCM.
TROUBLE DIAGNOSES FOR SYMPTOMS
1. O/D OFF Indicator Lamp Does Not Come On (Cont'd)
AT-297
Wiring Diagram Ð SHIFT ÐNJAT0104
HAT088
A/T SHIFT LOCK SYSTEM
Wiring Diagram Ð SHIFT Ð
AT-344
BRAKE SYSTEM
SECTION
BR
CONTENTS
PRECAUTIONS...............................................................4
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............4
Precautions for Brake System .....................................4
Precautions When Working On ABS ...........................5
Wiring Diagrams and Trouble Diagnosis .....................5
PREPARATION...............................................................6
Commercial Service Tools ...........................................6
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING.....................................................7
NVH Troubleshooting Chart.........................................7
ON-VEHICLE SERVICE..................................................8
Checking Brake Fluid Level.........................................8
Checking Brake Line ...................................................8
Changing Brake Fluid ..................................................8
Brake Burnishing Procedure........................................8
Bleeding Brake System ...............................................9
BRAKE HYDRAULIC LINE...........................................10
Hydraulic Circuit.........................................................10
Removal .....................................................................10
Inspection................................................................... 11
Installation .................................................................. 11
BRAKE PEDAL AND BRACKET..................................12
Removal and Installation ...........................................12
Inspection...................................................................12
Adjustment .................................................................12
MASTER CYLINDER (TOKICO)...................................14
Removal .....................................................................14
Disassembly...............................................................15
Inspection...................................................................15
Assembly ...................................................................15
Installation ..................................................................16
MASTER CYLINDER [BOSCH (NABCO)]...................17
Removal .....................................................................17
Disassembly...............................................................17
Inspection...................................................................18
Assembly ...................................................................18
Installation ..................................................................19BRAKE BOOSTER........................................................20
On-vehicle Service.....................................................20
OPERATING CHECK...............................................20
AIRTIGHT CHECK...................................................20
Removal .....................................................................20
Inspection...................................................................20
OUTPUT ROD LENGTH CHECK..............................20
Installation ..................................................................21
VACUUM HOSE.............................................................22
Removal and Installation ...........................................22
Inspection...................................................................22
HOSES AND CONNECTORS...................................22
CHECK VALVE........................................................22
VACUUM PUMP............................................................23
Removal .....................................................................23
Installation ..................................................................24
Inspection...................................................................24
Component ................................................................25
Disassembly...............................................................25
Assembly ...................................................................25
FRONT DISC BRAKE...................................................27
Component ................................................................27
Pad Replacement ......................................................27
Removal .....................................................................28
Disassembly...............................................................28
Inspection...................................................................28
CALIPER.................................................................28
ROTOR...................................................................29
Assembly ...................................................................30
Installation ..................................................................30
REAR DRUM BRAKE...................................................31
Components...............................................................31
Removal .....................................................................31
Inspection - Wheel Cylinder ......................................32
Wheel Cylinder Overhaul...........................................33
Inspection - Drum ......................................................33
Inspection - Lining .....................................................33
Installation ..................................................................33
REAR DISC BRAKE (CAM & STRUT TYPE)..............35
Component ................................................................35
Pad Replacement ......................................................35
Removal .....................................................................37
Disassembly...............................................................37
Inspection...................................................................38
CALIPER.................................................................38
ROTOR...................................................................39
Assembly ...................................................................39
Installation ..................................................................42
REAR DISC BRAKE (BALL & RAMP TYPE)..............43
Component ................................................................43
Pad Replacement ......................................................43
Removal .....................................................................45
Disassembly...............................................................45
Inspection...................................................................45
CALIPER.................................................................45
ROTOR...................................................................46
Installation ..................................................................46
PARKING BRAKE CONTROL......................................47
Components...............................................................47
Removal and Installation ...........................................47
Inspection...................................................................47
Adjustment .................................................................48
ABS
DESCRIPTION...............................................................49
Purpose......................................................................49
ABS (Anti-Lock Brake System) Operation ................49
ABS Hydraulic Circuit ................................................49
System Components .................................................50
System Description ....................................................50
SENSOR.................................................................50
CONTROL UNIT......................................................50
ABS ACTUATOR AND ELECTRIC UNIT....................50
Component Parts and Harness Connector
Location .....................................................................52
Schematic/Sedan .......................................................53
Wiring Diagram - ABS -/Sedan..................................54
Schematic/Hatchback ................................................58
Wiring Diagram - ABS -/Hatchback ...........................59
MODELS WITH SELF-DIAGNOSIS FUNCTION
(DATA LINK CONNECTOR TERMINAL NO. 9)
...........59
MODELS WITHOUT SELF-DIAGNOSIS
FUNCTION (DATA LINK CONNECTOR TERMINAL
NO. 9)
.....................................................................60
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................63
Self-diagnosis (Only Models with Data Link
Connector Terminal No. 9) ........................................63
FUNCTION..............................................................63
SELF-DIAGNOSIS PROCEDURE..............................63
HOW TO READ SELF-DIAGNOSTIC RESULTS
(MALFUNCTION CODES)
........................................64
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
(MALFUNCTION CODES)
........................................64
CONSULT-II ...............................................................65
CONSULT-II APPLICATION TO ABS..........................65
ECU (ABS CONTROL UNIT) PART NUMBER
MODE
.....................................................................65
CONSULT-II Inspection Procedure............................65
SELF-DIAGNOSIS PROCEDURE..............................65
SELF-DIAGNOSTIC RESULTS MODE.......................67
DATA MONITOR PROCEDURE................................68
ACTIVE TEST PROCEDURE....................................69
DATA MONITOR MODE...........................................70
ACTIVE TEST MODE...............................................70
TROUBLE DIAGNOSIS - INTRODUCTION..................71
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................71
INTRODUCTION......................................................71
TROUBLE DIAGNOSIS - BASIC INSPECTION...........72
Preliminary Check......................................................72
Ground Circuit Check ................................................75
ABS ACTUATOR AND ELECTRIC UNIT GROUND.....75
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION...............................................................76
Malfunction Code/Symptom Chart.............................76
MODELS WITH SELF-DIAGNOSIS FUNCTION
(DATA LINK CONNECTOR TERMINAL NO. 9)
...........76
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC
ITEMS.............................................................................78
Wheel Sensor or Rotor ..............................................78
DIAGNOSTIC PROCEDURE.....................................78
ABS Actuator Solenoid Valve or Solenoid Valve
Relay ..........................................................................81
DIAGNOSTIC PROCEDURE.....................................81
Motor Relay or Motor.................................................84
DIAGNOSTIC PROCEDURE.....................................84
Low Voltage ...............................................................86
DIAGNOSTIC PROCEDURE.....................................86
Control Unit ................................................................88
DIAGNOSTIC PROCEDURE.....................................88
TROUBLE DIAGNOSES FOR SYMPTOMS.................89
1. ABS Works Frequently ..........................................89
2. Unexpected Pedal Action ......................................89
3. Long Stopping Distance ........................................90
4. ABS Does Not Work ..............................................91
5. Pedal Vibration and Noise.....................................92
6. ABS Warning Lamp Does Not Come On
When Ignition Switch Is Turned On...........................93
7. ABS Warning Lamp Stays On When Ignition
Switch Is Turned On ..................................................95
REMOVAL AND INSTALLATION.................................97
Wheel Sensors ..........................................................97
ABS Actuator and Electric Unit..................................98
CONTENTS(Cont'd)
BR-2