2001 NISSAN ALMERA ESP

Control Valve Upper Body
COMPONENTS=NJAT0133Numbers preceding valve springs correspond with those shown in SDS table on page AT-474.
SAT012K
1. Control valve upper body
2. Overrun clutch reducing valve
spring
3. Overrun clutch reducing valve
4. Plug
5. Retainer plate
6. Torque converter relief valve
7. Torque converter relief valve
spring
8. Retainer plate
9. Torque converter clutch control
valve
10. Torque converter clutch control
valve spring11. Plug
12. Sleeve
13. Retainer plate
14. 1-2 accumulator valve
15. 1-2 accumulator valve spring
16. Plug
17. Retainer plate
18. Cooler check valve
19. Cooler check valve spring
20. Plug
21. Retainer plate
22. Retainer plate
23. Pilot valve spring24. Pilot valve
25. Retainer plate
26. Plug
27. 1-2 accumulator piston
28. 1-2 accumulator piston spring
29. 1-2 accumulator retainer plate
30. Retainer plate
31. Plug
32. 1st reducing valve
33. 1st reducing valve spring
34. Retainer plate
35. 3-2 timing valve spring
36. 3-2 timing valve
REPAIR FOR COMPONENT PARTS
Control Valve Upper Body
AT-397

Control Valve Lower Body
COMPONENTS=NJAT0137Numbers preceding valve springs correspond with those shown in SDS table on page AT-474.
SAT013K
1. Control valve lower body
2. Shift valve B spring
3. Shift valve B
4. Plug
5. Retainer plate
6. Pressure modifier valve
7. Pressure modifier valve spring
8. Parallel pin
9. Sleeve
10. Piston
11. Pressure modifier piston spring
12. Retainer plate13. Manual valve
14. Retainer plate
15. Sleeve
16. Plug
17. Spring seat
18. Pressure regulator valve spring
19. Pressure regulator valve
20. Retainer plate
21. Plug
22. Overrun clutch control valve
23. Overrun clutch control valve spring
24. Retainer plate25. Plug
26. Accumulator control valve
27. Accumulator control valve spring
28. Retainer plate
29. Shift valve A spring
30. Shift valve A
31. Retainer plate
32. Plug
33. Plug
34. Shuttle valve spring
35. Shuttle control valve
REPAIR FOR COMPONENT PARTS
Control Valve Lower Body
AT-401

RemovalNJBR0123
SBR631E
1. Remove parts shown below.
+Air duct, air cleaner case (upper)
+Engine cover
+Rocker cover
+Exhaust manifold cover
+EGR tube
2. Disconnect vacuum hose from vacuum pump.
3. Remove cylinder head rear cover plate.
+Use a tool such as seal cutter (SST) to remove.
4. Loosen and remove rear cam sprocket installation bolts.
+Camshaft should not be attached. Using engine inner
resistance, loosen installation bolts.
SBR632E
5. Remove vacuum pump and cylinder head rear cover assem-
bly.
+Remove and install vacuum pump, sprocket, drive chain, and
chain guide as an assembly.
+Loosen mounting bolts in the reverse order of the numbers
shown in the figure to the left.
+Remove only bolts that are shown in the figure. (Be especially
careful not to remove M6 bolts on the vacuum pump.)
+Use a tool such as a seal cutter (SST).
VACUUM PUMP
Removal
BR-23

SEF233G
SEF234G
How to Perform Trouble Diagnoses for Quick
and Accurate Repair
NJBR0094INTRODUCTIONNJBR0094S01The ABS system has an electronic control unit to control major
functions. The control unit accepts input signals from sensors and
instantly drives actuator. It is essential that both kinds of signals are
proper and stable. It is also important to check for conventional
problems: such as air leaks in the booster or lines, lack of brake
fluid, or other problems with the brake system.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or faulty wiring. In this case,
careful checking of suspicious circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems, so a
road test should be performed.
Before undertaking actual checks, take just a few minutes to talk
with a customer who approaches with a ABS complaint. The cus-
tomer is a very good source of information on such problems;
especially intermittent ones. Through the talks with the customer,
find out what symptoms are present and under what conditions
they occur.
Start your diagnosis by looking for ªconventionalº problems first.
This is one of the best ways to troubleshoot brake problems on an
ABS controlled vehicle. Also check related Service Bulletins for
information.
TROUBLE DIAGNOSIS Ð INTRODUCTIONABS
How to Perform Trouble Diagnoses for Quick and Accurate Repair
BR-71

DescriptionNJBT0003+Clips and fasteners in BT section correspond to the following numbers and symbols.
+Replace any clips and/or fasteners which are damaged during removal or installation.
Symbol No. Shapes Removal & Installation
C101
SBF302H
SBF367BA
C103
SBT095
SBF423H
C203
SBF258G
SBF708E
C205
MBT080ASBF638CA
C206
MBF519B
MBF520B
CLIP AND FASTENER
Description
BT-4

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
NJEC0002The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL N16 is as follows (The compo-
sition varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnoses sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnoses sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harness can be identified by yellow harness connector.
Precautions for On Board Diagnostic (OBD)
System of Engine and A/T
NJEC0003The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver
of a malfunction causing emission deterioration.
CAUTION:
+Be sure to turn the ignition switch ªOFFº and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc.
will cause the MI to light up.
+Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
+Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector.
For description and how to disconnect, refer to EL section, ªDescriptionº, ªHARNESS CONNEC-
TORº.
+Be sure to route and secure the harnesses properly after work. The interference of the harness with
a bracket, etc. may cause the MI to light up due to the short circuit.
+Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of fuel injection system, etc.
+Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission Control Module) before returning the vehicle to the customer.
PRECAUTIONSQG
Supplemental Restraint System (SRS) ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº
EC-16

Inspection ProcedureNJEC0593
1 INSPECTION START
1. Visually check the following:
+Air cleaner clogging
+Hoses and ducts for leaks
+EGR valve operation
+Electrical connectors
+Gasket
+Throttle valve and throttle position sensor operation
2. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.
SEF090Y
3. Open engine hood and run engine at about 2,000 rpm for about 2 minutes under no-load.
SEF977U
4. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding ªDiagnostic Procedureº.
©GO TO 3.
BASIC SERVICE PROCEDUREQG
Inspection Procedure
EC-47

System Readiness Test (SRT) CodeNJEC0031S0103System Readiness Test (SRT) code is specified in Mode 1 of ISO 15031-5.
As part of an emissions test for Inspection & Maintenance (I/M), certain states require the status of SRT be
used to indicate whether the ECM has completed self-diagnosis of major emission systems and components.
Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating ªINCMPº,
use the information in this Service Manual to set the SRT to ªCMPLTº.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate ªCMPLTº for each application system. Once set as ªCMPLTº, the SRT status remains
ªCMPLTº until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate ªINCMPº for these items.
NOTE:
The SRT will also indicate ªINCMPº if the self-diagnosis memory is erased for any reason or if the ECM
memory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates ªCMPLTº for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates ªINCMPº for one or more of the SRT items the
vehicle is returned to the customer untested.
NOTE:
If MI is ªONº during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates ªCMPLTº for all test items. Therefore, it is important to check SRT (ªCMPLTº) and
DTC (No DTCs) before the inspection.
SRT ItemNJEC0031S0107The table below shows required self-diagnostic items to set the SRT to ªCMPLTº.
SRT item
(CONSULT-II indica-
tion)Perfor-
mance Pri-
ority*1Required self-diagnostic items to set the SRT to ªCMPLTºCorresponding
DTC No.
CATALYST 3 Three way catalyst function P0420
O2 SENSOR 3 Heated oxygen sensor 1 (front) (circuit) P0130
Heated oxygen sensor 1 (front) (lean shift monitoring) P0131
Heated oxygen sensor 1 (front) (rich shift monitoring) P0132
Heated oxygen sensor 1 (front) (response monitoring) P0133
Heated oxygen sensor 1 (front) (high voltage) P0134
Heated oxygen sensor 2 (rear) (min. voltage monitoring) P0137
Heated oxygen sensor 2 (rear) (max. voltage monitoring) P0138
Heated oxygen sensor 2 (rear) (response monitoring) P0139
Heated oxygen sensor 2 (rear) (high voltage) P0140
O2 SEN HEATER 3 Front heated oxygen sensor 1 heater (front) P0135
Rear heated oxygen sensor 1 heater (rear) P0141
EGR SYSTEM
(If so equipped)3 EGR function (close) P0400
1 EGR function (open) P1402
*1: If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority
for models with CONSULT-II.
SRT Set TimingNJEC0031S0108SRT is set as ªCMPLTº after self-diagnosis has been performed one or more times. Completion of SRT is done
regardless of whether the result is OK or NG. The set timing is different between OK and NG results and is
shown in the table below.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG
Emission-related Diagnostic Information (Cont'd)
EC-62