Page 2143 of 2898

NJEM0005
NVH Troubleshooting Ð Engine NoiseNJEM0005S01Use the chart below to help you find the cause of the symptom.
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
Location of
noiseType of
noiseOperating condition of engine
Source of
noiseCheck itemReference
page Before
warm-
upAfter
warm-
upWhen
start-
ingWhen
idlingWhen
racingWhile
driving
To p o f
Engine
Rocket
Cover Cyl-
inder HeadTicking or
clickC A Ð A B Ð Tappet
noise+Valve clearance EM-44
Rattle C A Ð A B C Camshaft
bearing
noise+Camshaft journal
clearance
+Camshaft runoutEM-38
Crankshaft
Pulley
Cylinder
block (Side
of Engine)
Oil panSlap or
knockÐ A Ð B B Ð Piston pin
noise+Piston and piston pin
clearance
+Connecting rod bush-
ing clearanceEM-56, 61
Slap or
rapA Ð Ð B B A Piston slap
noise+Piston-to-bore clear-
ance
+Piston ring side clear-
ance
+Piston ring end gap
+Connecting rod bend
and torsionEM-56, 57,
58
Knock A B CB B B Connecting
rod-bearing
noise+Connecting rod bear-
ing clearance (Big
end)
+Connecting rod bush-
ing clearance (Small
end)EM-60, 61
Knock A B Ð A B C Main bear-
ing noise+Main bearing oil clear-
ance
+Crankshaft runoutEM-59
Front of
Engine Tim-
ing Chain
CoverTapping or
tickingAAÐBBBTiming
chain and
chain ten-
sioner noise+Timing chain cracks
and wear
+Timing chain tensioner
operationEM-27
Front of
EngineSqueak or
fizzingA B Ð B Ð C Other drive
belts (stick-
ing or slip-
ping)+Drive belts deflection EM-16
CreakingABABABOther drive
belts (slip-
ping)+Idler pulley bearing
operation
Squall or
creakABÐBABWater pump
noise+Water pump operation LC-14
A: Closely related B: Related C: Sometimes related Ð: Not related
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGQG
NVH Troubleshooting Ð Engine Noise
EM-9
Page 2145 of 2898
Removal and InstallationNJEM0006
YEM008
1. Oil pressure switch
2. EGR valve*
3. EGR tube*
4. Air relief plug
5. Intake manifold6. Intake manifold upper support
7. Intake manifold rear supports
8. Oil filter
9. Thermostat
10. Water pump11. Water pump pulley
12. EGR solenoid valve*
13. EGR guide tube*
14. EGR gas temperature sensor*
*: If so equipped
OUTER COMPONENT PARTSQG
Removal and Installation
EM-11
Page 2148 of 2898
YEM011
1. Crankshaft pulley
2. Engine coolant temperature
3. Gasket
4. Exhaust manifold
5. Exhaust manifold cover6. Thermal transmitter
7. Water drain plug
8. Heated oxygen sensor 1 (front)
9. Three way catalyst10. Converter cap
11. Converter cover
12. Ignition coil
13. Spark plug
OUTER COMPONENT PARTSQG
Removal and Installation (Cont'd)
EM-14
Page 2149 of 2898

NJEM0007
1. Warm up engine.
2. Turn ignition switch OFF.
3. Release fuel pressure.
Refer to EC-40, ªReleasing Fuel Pressureº.
4. Remove ignition coils.
5. Remove spark plugs.
+Clean area around plug with compressed air before removing
the spark plug.
SEM973E
AEM308
6. Attach a compression tester to No. 1 cylinder.
7. Depress accelerator pedal fully to keep throttle valve wide
open.
8. Crank engine and record highest gauge indication.
9. Repeat the measurement on each cylinder as shown above.
+Always use a fully-charged battery to obtain specified
engine speed.
Compression pressure: kPa (bar, kg/cm
2, psi)/rpm
Except for QG15DE
Standard
1,324 (13.24, 13.5, 192)/350
Minimum
1,128 (11.28, 11.5, 164)/350
Maximum allowable difference between cylinders
98 (0.98, 1.0, 14)/350
QG15DE
Standard
1,372 (13.720, 13.99, 198.9)/350
Minimum
1,176 (11.759, 11.99, 170.5)/350
Maximum allowable difference between cylinders
98 (0.98, 1.0, 14)/350
10. If cylinder compression in one or more cylinders is low, pour a
small amount of engine oil into the cylinder through the spark
plug hole and retest compression.
+If adding oil improves cylinder compression, piston rings
may be worn or damaged. If so, replace piston rings after
checking piston.
+If pressure stays low, a valve may be sticking or seating
improperly. Inspect and repair valve and valve seat. Refer
to SDS, EM-71. If valve or valve seat is damaged
excessively, replace them.
+If compression in any two adjacent cylinders is low and if add-
ing oil does not improve compression, there is leakage past the
gasket surface. If so, replace cylinder head gasket.
11. Reinstall spark plugs, ignition coils and fuel pump fuse.
12. Perform ªSelf-diagnosis Procedureº referring to EC-70, ªHow
to Erase DTCº if any DTC appears.
MEASUREMENT OF COMPRESSION PRESSUREQG
EM-15
Page 2150 of 2898
CheckingNJEM0042
SEM100G
1. Inspect for cracks, fraying, wear or oil adhesion. If necessary,
replace with a new one.
+When replacing belt, make sure the new belt has the same
number of ribs as the old one.
2. Inspect drive belt deflections by pushing on the belt midway
between pulleys.
3. Turn crankshaft two revolutions and recheck drive belt deflec-
tion.
+Inspect drive belt deflection when engine is cold.
+Adjust if belt deflections exceed the limit.
DRIVE BELTSQG
Checking
EM-16
Page 2151 of 2898
Belt deflection:
Unit: mm (in)
Applied engineUsed belt deflection
Deflection
of new belt
LimitDeflection
after
adjustment
AlternatorWith air
conditioner
compressorQG15´18DE 8.1 (0.319)5.3 - 5.7
(0.209 -
0.224)4.5 - 5.0
(0.177 -
0.197)
Without air
conditioner
compressorQG15´18DE10.2
(0.402)6.5 - 7.0
(0.256 -
0.276)5.5 - 6.1
(0.217 -
0.240)
Power steering oil
pumpSedan with
QG15DE8.5 (0.335)5.2 - 5.8
(0.205 -
0.228)4.6 - 5.2
(0.181 -
0.205)
Except for
Sedan with
QG15DE7.1 (0.280)4.4 - 4.9
(0.173 -
0.193)3.9 - 4.4
(0.154 -
0.173)
Applied pushing force 98 N (10 kg, 22 lb)
Inspect drive belt deflections when engine is cold.
DRIVE BELTSQG
Checking (Cont'd)
EM-17
Page 2153 of 2898
SEM870F
Checking and ChangingNJEM00441. Disconnect ignition coil harness connectors.
2. Remove ignition coils.
SMA294A
3. Remove spark plugs with spark plug wrench.
4. Clean plugs in sand blast cleaner.
5. Check insulator for cracks or chips, gasket for damage or dete-
rioration and electrode for wear and burning. If they are exces-
sively worn away, replace with new spark plugs.
6. Check spark plug gap.
Spark plug:
NGK Champion
TypeStandard BKR5E-11 RC10YC4
Hot BKR4E-11 Ð
Cold BKR6E-11 Ð
Plug gap mm (in) 1.0 - 1.1 (0.039 - 0.043)
SMA476
7. Install spark plugs.
Spark plug:
: 20 - 29 N´m (2.0 - 3.0 kg-m, 14 - 22 ft-lb)
8. Install ignition coils.
9. Connect ignition coil harness connectors.
SPARK PLUGQG
Checking and Changing
EM-19
Page 2154 of 2898
ComponentsNJEM0008
SEM391G
SEM067F
RemovalNJEM00091. Remove front RH side cover.
2. Drain engine oil.
3. Remove front exhaust tube.
Refer to FE-15, ªEXHAUST SYSTEMº.
4. Set a suitable transmission jack under transaxle and lift engine
with engine slinger.
5. Remove center member.
OIL PANQG
Components
EM-20