Page 2595 of 2898

NJMT0008
SMT928D
RemovalNJMT0008S01CAUTION:
Remove the crankshaft position sensor (POS) from transaxle
assembly before separating transaxle from engine.
Be careful not to damage sensor edge.
1. Remove battery and its bracket.
2. Remove air cleaner box with mass air flow sensor.
SMT130DB
3. Remove clutch operating cylinder from transaxle.
4. Remove clutch hose clamp.
5. Disconnect speedometer pinion, back-up lamp, PNP switch
(F70A) harness connectors and ground harness.
6. Remove starter motor from transaxle.
7. Remove crankshaft position sensor (POS) from transaxle front
side.
8. Remove shift control rod and support rod bracket from tran-
saxle.
9. Drain gear oil from transaxle.
10. Draw out drive shafts from transaxle. Refer to AX-11,
ªRemovalº.
11. Support engine of transaxle by placing a jack under oil pan.
CAUTION:
Do not place jack under oil pan drain plug.
12. Remove bolts securing center member.
SMT133D
13. Remove LH mount and rear side mounting bolts. Refer to
EM-137, ªRemoval and Installationº.
14. Remove bolts securing gusset and transaxle.
REMOVAL AND INSTALLATIONRS5F30A, RS5F70A
Removal
MT-23
Page 2596 of 2898
SMT652C
15. Lower transaxle while supporting it with a jack.
InstallationNJMT0008S02+Tighten LH mount, rear side mount and center member bolts.
Refer to EM-137, ªRemoval and Installationº.
+Tighten clutch operating cylinder bolts. Refer to CL-15, ªInstal-
lationº.
+Tighten starter motor bolts. Refer to SC-21, ªRemoval and
Installationº.
+Install drive shafts. Refer to AX-12, ªInstallationº.
+Tighten all transaxle bolts and any part removed.
SMT930D
MODEL QG15DE ENGINENJMT0008S0201
Bolt No. Tightening torque N´m (kg-m, ft-lb) ª!º mm (in)
130 - 40 (3.1 - 4.1, 22 - 30) 70 (2.76)
230 - 40 (3.1 - 4.1, 22 - 30) 80 (3.15)
330 - 40 (3.1 - 4.1, 22 - 30) 30 (1.18)
4*1 16 - 21 (1.6 - 2.1, 12 - 15) 25 (0.98)
Front gusset A to
engine30 - 40 (3.1 - 4.1, 22 - 30) 20 (0.79)
Rear gusset B to
engine16 - 21 (1.6 - 2.1, 12 - 15) 16 (0.63)
*1: With gussets
REMOVAL AND INSTALLATIONRS5F30A, RS5F70A
Removal (Cont'd)
MT-24
Page 2597 of 2898
SMT931D
MODEL QG18DE ENGINE=NJMT0008S0202
Bolt No. Tightening torque N´m (kg-m, ft-lb) ª!º mm (in)
131 - 40 (3.1 - 4.1, 23 - 29) 70 (2.76)
231 - 40 (3.1 - 4.1, 23 - 29) 80 (3.15)
316 - 21 (1.6 - 2.2, 12 - 15) 25 (0.98)
431 - 40 (3.1 - 4.1, 23 - 29) 30 (1.18)
A31 - 40 (3.1 - 4.1, 23 - 29) 20 (0.79)
B31 - 40 (3.1 - 4.1, 23 - 29) 20 (0.79)
C15 - 20 (1.5 - 2.1, 11 - 15) 17.5 (0.69)
REMOVAL AND INSTALLATIONRS5F30A, RS5F70A
Installation (Cont'd)
MT-25
Page 2598 of 2898

NJMT0090
SMT928D
RemovalNJMT0090S01CAUTION:
Remove the crankshaft position sensor (POS) from transaxle
assembly before separating transaxle from engine.
Be careful not to damage sensor edge.
1. Remove battery and its bracket.
2. Remove fuse box from battery bracket.
3. Remove air cleaner box with mass air flow sensor.
4. Remove air breather hose and vacuum pump hose.
SMT650CB
5. Remove terminal and connector from starter motor.
6. Remove starter motor from transaxle.
7. Remove clutch hose clamp.
8. Remove clutch operating cylinder from transaxle.
9. Disconnect speedometer pinion, PNP switch harness connec-
tors and ground harness.
10. Remove crankshaft position sensor (POS) from transaxle front
side.
11. Remove front exhaust tube.
SMT929D
12. Remove shift control rod and support rod bracket from tran-
saxle.
13. Drain gear oil from transaxle.
14. Draw out drive shafts from transaxle. Refer to AX-11,
ªRemovalº.
15. Support engine and transaxle by placing a jack under the tran-
saxle.
16. Remove bolts securing center member.
SMT950D
17. Take out engine mounting bracket and transaxle installation
bolts. Refer to EM-137, ªRemoval and Installationº.
18. Remove bolts securing transaxle under side.
19. Temporarily tighten center member.
20. Lower the lift.
REMOVAL AND INSTALLATIONRS5F50A
Removal
MT-26
Page 2599 of 2898
SMT940D
SMT951D
21. Pick up EGI harness clamp and install engine slinger. Next, set
chain block.
22. Jack up the air compressor engine bracket.
23. Remove engine front mounting.
24. Remove LH side mounting. Refer to EM-137, ªRemoval and
Installationº.
SMT952D
25. Jack up until engine oil filter bracket bolts are just about to
touch the side frame.
SMT941D
26. Remove bolts securing transaxle.
27. While the transaxle is suspended, withdraw the transaxle case
from the engine without hitting suspension member.
+Open the front of the transaxle when the clutch cover
appears. Then, lower the transaxle pulling it toward the
right front.
+The spacer between the engine and transaxle should be
left at the engine side.
28. Remove spacer.
REMOVAL AND INSTALLATIONRS5F50A
Removal (Cont'd)
MT-27
Page 2600 of 2898
SMT941D
InstallationNJMT0090S021. Put transaxle under the engine compartment.
2. Set chain block on transaxle and hang.
3. Lift up transaxle case so as not to hit against the side frame
and suspension member.
4. Assemble transaxle to engine.
+Tighten LH mount, rear side mount and center member bolts.
Refer to EM-137, ªRemoval and Installationº.
+Tighten clutch operating cylinder bolts. Refer to CL-15, ªInstal-
lationº.
+Tighten starter motor bolts. Refer to SC-21, ªRemoval and
Installationº.
+Install drive shafts. Refer to AX-12, ªInstallationº.
+Tighten all transaxle bolts and any part removed.
SMT932D
MODEL YD ENGINENJMT0090S0201
Bolt No. Tightening torque N´m (kg-m, ft-lb) ª!º mm (in)
140 - 49 (4.0 - 5.0, 29 - 36) 70 (2.76)
230.4 - 36.3 (3.1 - 3.7, 23 - 26) 60 (2.36)
330.4 - 36.3 (3.1 - 3.7, 23 - 26) 55 (2.17)
REMOVAL AND INSTALLATIONRS5F50A
Installation
MT-28
Page 2690 of 2898
General SpecificationsNJMT0068TRANSAXLENJMT0068S01
Applied modelEurope
QG15DE
Model code number4M506
Transaxle modelRS5F30A
Number of speeds5
Synchromesh typeWarner
Shift pattern
Gear ratio 1st3.333
2nd1.782
3rd1.207
4th0.902
5th0.756
Reverse 3.417
Number of teeth Input gear 1st 15
2nd 23
3rd 29
4th 41
5th 45
Rev. 12
Main gear 1st 50
2nd 41
3rd 35
4th 37
5th 34
Rev. 41
Reverse idler gear 30
Oil capacity!(Imp pt)2.8 - 3.0 (4-7/8 - 5-1/4)
Oil level (Reference data) mm (in) 58 - 66 (2.28 - 2.60)
Remarks1st & 2nd double baulk ring type synchronizer (where fitted)
FINAL GEARNJMT0068S02
EngineQG15DE
Final gear ratio4.167
Number of teethFinal gear/Pinion 75/18
Side gear/Pinion mate gear 14/10
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F30A
General Specifications
MT-118
Page 2695 of 2898
General SpecificationsNJMT0076TRANSAXLENJMT0076S01
Applied modelEurope
QG18DE
Model code number8E009, 4M469
Transaxle modelRS5F70A
Number of speeds5
Synchromesh typeWarner
Shift pattern
Gear ratio 1st3.333
2nd1.955
3rd1.286
4th0.926
5th0.733
Reverse 3.214
Number of teeth Input gear 1st 15
2nd 22
3rd 28
4th 41
5th 45
Rev. 14
Main gear 1st 50
2nd 43
3rd 36
4th 38
5th 33
Rev. 45
Reverse idler gear 37
Oil capacity!(Imp pt)3.0 (5-1/4)
Oil level (Reference data) mm (in) 75.5 - 80.5 (2.224 - 2.402)
Remarks1st & 2nd double baulk ring type synchronizer
Reverse sub-gear
FINAL GEARNJMT0076S02
EngineQG18DE
Transaxle modelRS5F70A
Final gear ratio4.437
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
General Specifications
MT-123